TOC
TOC
ELECTRICAL DIAGRAMS | |
Wiring |
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VOLTS - SPEED
SELECTOR SWITCH
517 |
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510 |
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5 4 3 |
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518 | 2 | 516 | ||||
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562 | 6 |
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| 560 519 | METER | ||
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DIGITAL METER
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562 | 561 | 560 | 519 | 517 | 510 | 518 | 510C | 602 | 601 |
12 10 9 8 7 11 5 2 6 | 3 4 1 | ||||||||
562 | 561 | 560 | 519 | 517 | 510 | 518 | 510B 510A 602 | 601 | |
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516 |
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N.O. N.C. N.O. N.C. S5 | |||
515 | 514 | 512 | 511 |
(J8)
(P8)
(P9)
634
635
636
510B
514
515
525
520
510
721
667
500
1/8 AMP FAST BLOW FUSE
3VOLTAGE P.C. BOARD
10 WHITE
9JUMPER 
S
12 |
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7 | * | F | ||
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4 | (J9) |
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B | A | B | ||
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6P A
8 | BLUE | S | |
11 | * (J10) S | ||
JUMPER | |||
5 |
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(P11) | 5 | (J11) |
| RHEOSTAT | |
10K | 633 | ||||
631 | 3 | 631 | |||
632 | 4 |
| R2 | ||
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6337
6349
635 | 6 |
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636 | 8 | 636 | 10K | 634 |
620 | 2 |
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| VOLTS CONTROL | |||
621 | 1 |
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| RHEOSTAT | ||
CONTROL
RHEOSTAT
PLUG
Master TOC
JUMPER PLUG IS REMOVED
AND THE HARNESS RECEPTACLE IS CONNECTED TO THE OPTIONAL GMA OR BURNBACK TIMER P.C. BOARD PLUG. REPLACE JUMPER PLUG IF TIMER IS DISCONNECTED.
BURNBACK TIMER
P.C. BOARD (OPTIONAL)
GMA TIMER P.C. BOARD (OPTIONAL)
B1 B P C T2 T1
S S1 B1 B P C T2 T1
*(P6)
(J6)
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| 515 | 514 | 512 | 511 |
8 | 7 | 6 | 5 | 9 | 3 | 4 | 1 | 2 |
510B | 510A | 602 | 601 |
| 515 | 514 | 512 | 511 |
(J7)
METER PANEL PLUG
(P7)
525
521A
500
521
N.C.
* | 1 | 5 | 2 | 6 | 3 | 9 | 12 4 | 8 | 7 | 11 10 1 |
2 |
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(P12) | (J12) | 500 | 530A | 524 | 521 |
| 533 500 |
| C | B A 522 |
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32 |
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| 3 AMP |
32A | CIRCUIT BREAKER |
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32A |
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534
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SWITCH
BOX
N.D. ASSEMBLY
GROUND
METER PANEL |
| METER BOX |
ASSEMBLY |
| GND. |
GROUND |
| CASE |
| N.D. | |
| GND. | |
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RED BLK BLUE
HALL EFFECT MODULE
X1
539
WHITE
541
BLACK
WIRE FEED
MOTOR
9 | 4 | 3 | 5 | 6 | 2 | 10 12 11 7 | 8 | |||
7 | 7A | 31 | 4 | 504 | 2A | 628 | 500 | 524A | 524 |
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531 | 7A | 530B | 521 | 510 | 510 | 500 |
| 540 | 628 | 500 | 530A | 530 | 32A | (P2) |
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3 2 1 | 11 | 14 12 15 13 | 5 7 6 | 10 | 9 | 8 4 |
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| 539B |
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| 7A |
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667 | 721 | POLARITY |
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S3 |
| SWITCH | 539B |
| DIRECTION |
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| 539 |
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| S7 |
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67 | 21 | 541 | 541B | GLP, REED |
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| 533 |
| 500 |
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| 67 |
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| 500 |
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| 631 | 5 |
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| 632 | 6 | 525 | 510 | 555 |
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| 633 | 4 | |||
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| 11 |
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| 500 | 14 |
| N.B. |
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| 510A | 8 |
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| 511 | 3 |
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| 512 | 2 |
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| 520 | 1 | (J4) |
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| 524A | 15 |
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| 510 | 9 | PM CONTROL |
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| 628 | 13 |
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| P.C. BOARD |
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52510
54012
5227
(R4) | ONE MAGNETICALLY | |
22K | ||
TIGHTLY COUPLED TURN | ||
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S4 G.L.P.
RESET
S2
500
2A 530BINTERLOCK SWITCH
2522
ELECTRICAL SYMBOLS PER E1537
*CONNECTOR CAVITY NUMBER
| (J5) |
| CONNECTIONS AS VIEWED FROM BACK OF RHEOSTAT |
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| NOTES: | |
622 | A |
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| B | TRIGGER | N.A. VOLTAGE P.C. BOARD WHITE JUMPER TO BE SHIPPED |
623 | C CONNECTOR | CONNECTED TO PIN "S" AND VOLTAGE P.C. BOARD BLUE | |
| D |
| JUMPER TO BE SHIPPED CONNECTED TO PIN "B". |
E
N.B. CONTROL P.C. BOARD JUMPER TO BE SHIPPED CONNECTED TO PIN "F".
N.C. JUMPER PLUG IS REMOVED WHEN THE OPTIONAL PULSED
POWER FILTER P.C. BOARD HARNESS PLUG IS CONNECTED
TO THE VOLTAGE P.C. BOARD. REPLACE JUMPER PLUG IF
THE OPTION IS DISCONNECTED.
N.D. NOT PRESENT ON EARLER CODES.
CONNECTION FOR D.C. TYPE POWER SOURCES. FOR OTHER
TYPE POWER SOURCES (R3S, SAM, AND SAF OR SA WITH
K224) SEE OPERATING MANUAL.
to Section TOC
to Master TOC
|
| (J1) |
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| 4/10 AMP | 602 | 601 |
| H | C |
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| SLOW BLOW | ||
| G | B |
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| FUSE | RED |
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| D | 32 |
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| RED |
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INPUT |
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F | A |
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CONNECTOR |
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A | 2 | 31 |
| 531 | BLACK |
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| (R1) | T1 | |||||
| B | 4 | |||||
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| C | 31 |
| 2 |
| BLACK | 31 |
| E | 21 |
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IGND
533 | 534 | 500 |
YELLOW
TRIGGER | 530 |
| 621 | 32A | ||
P.C. BOARD | 500 | RED |
| T2 | ||
620 | 621 | 622 | 623 |
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620 531 BLACK
GROUNDING STUD
WELD CURRENT
REED SWITCH (CR2) 529
15/64 ø
J12
4 PIN
7A 32A
GAS SOLENOID
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF BOARD)
67
628 | INPUT CABLE | GUN CABLE |
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CLEVELAND, OHIO U.S.A. | L10247 |
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. It is provided for reference only.
