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Nortech Systems XUSR, RS-232/TERM, RS-422/485, XSYS manual Adept SmartController User’s Guide, Rev. E

Models: RS-422/485 XSYS XUSR RS-232/TERM

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Appendix A - sDIO Module

Table A-6. X4 Input Cable Pin Assignments

Pin	Signal		Wire	Pin
Number	Group	Signal	color	Locations


X4–15	3	1049	red/white
				Pin 9
X4–6	3	1050	orange	Pin 9
				Pin 18
X4–16	3	1051	green/white	Pin 26

X4–7	3	1052	blue

X4–17	3	1053	blue/white

X4–8	3	1054	white/black

X4–18	3	1055	black/red

X4–9	3	1056	red/black

X4–25	3	group 3 return	blue/red

X4–26	3	group 3 return	red/green
X4–10	4	1057	green/black	Pin 19

X4–1	4	1058	black
X4–1	4	1058	black	Pin 10
				Pin 10
X4–11	4	1059	orange/black	Pin 1

X4–2	4	1060	white
				X4 26-pin female input
X4–12	4	1061	blue/black	X4 26-pin female input
				connector on sDIO front
X4–3	4	1062	red	connector on sDIO front
X4–3	4	1062	red	panel

X4–13	4	1063	black/white
X4–13	4	1063	black/white

X4–4	4	1064	green

X4–19	4	group 4 return	white/red

X4–20	4	group 4 return	orange/red

112	Adept SmartController User’s Guide, Rev. E

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Nortech Systems XUSR, RS-232/TERM, RS-422/485, XSYS manual Adept SmartController User’s Guide, Rev. E

RS-422/485, XSYS, XUSR, RS-232/TERM specifications

Nortech Systems offers a comprehensive suite of serial communication solutions, including RS-232/TERM, XUSR, XSYS, and RS-422/485 interfaces. These products are designed to facilitate reliable and high-speed data transmission in various industrial applications, making them essential for connecting devices in automation, telecommunications, and data acquisition systems.

The RS-232/TERM interface is a widely adopted standard for serial communication, known for its simplicity and robustness. It supports point-to-point communication over relatively short distances, typically up to 50 feet. Key features include a maximum baud rate of up to 115.2 kbps, error-checking capabilities, and a straightforward connection process, making it ideal for connecting peripheral devices like printers, modems, and barcode scanners.

Building on the RS-232 standard, the XUSR and XSYS devices offer enhanced functionalities and flexibility. XUSR, for instance, supports not just traditional RS-232 connections, but also protocol conversion for various serial interfaces, facilitating seamless integration of legacy systems with modern networking technologies. It is particularly useful in environments where multiple protocols need to be managed simultaneously.

XSYS is designed for more complex applications and supports advanced communication features such as multi-drop configurations, enabling it to connect multiple devices on a single bus. This makes it suitable for extensive industrial networks where space and wiring complexity need to be minimized. Synchronous and asynchronous data transfer modes ensure that the XSYS is adaptable for both real-time data collection and standard command-response applications.

On the other hand, RS-422/485 interfaces excel in long-distance communication, allowing for data transmission over distances up to 4,000 feet. They are designed for multi-point connections, supporting up to 32 devices on a single bus through differential signaling, which enhances noise immunity. These characteristics make RS-422/485 particularly well-suited for environments with electromagnetic interference, such as factories or subways.

Nortech Systems’ serial communication solutions emphasize reliability, ease of use, and versatility. With their commitment to high performance and user satisfaction, these interfaces provide critical connectivity in today’s increasingly automated and interconnected world. Whether in data centers, manufacturing setups, or remote sensor networks, Nortech's offerings stand out for their reliability, efficiency, and adaptability, ensuring effective data communication across diverse applications.

Contents

Adept SmartController User’s GuidePage 00356-00100, Rev. E May Page Table of Contents Table of Contents SmartController OperationSmartController Maintenance SDIO Module Using the Manual Control Pendant MCP 125 Index List of Figures Figure A-1List of Figures List of Tables List of Tables Introduction Product DescriptionAdept SmartController CS Adept SmartController CXHow Can I Get Help? Related ManualsAdept Document Library IntroductionSafety Reading and Training for Users and OperatorsSafety Features on the Front Panel System SafeguardsComputer Controlled Robots and Motion Devices Safety Program SecurityManually Controlled Robots and Motion Devices Other Computer-Controlled DevicesStandards Compliance Inappropriate Uses of the Adept SmartControllerCAT-3 Version of SmartController IdentificationFunctionality Changes Stop CircuitOperational Change in SmartModule Systems SmartController Installation Controller InstallationBefore Unpacking Upon UnpackingSmartController Installation Repacking for RelocationSpace Around the Chassis Mounting the SmartControllerController Installation Rack Mounting the SmartControllerPanel Mounting the SmartController Panel Mounting the SmartControllerTable Mounting the SmartController Table Mounting the SmartControllerStacking Components CompactFlash Memory CardInstalling CompactFlash CompactFlash Memory Card CompartmentConnecting Power 24VDC Power SpecificationsDaisy-Chaining Power 24VDC Power CablingGrounding Installing 24VDC Connectors Grounding PointIeee 1394 Cable Specifications V ConnectorsSystem Cable Installation PDU2System Cable Installation Page SmartController CS Connectors and Indicators SmartController OperationTop Three Status LEDs Green Indicates Red IndicatesLED Display Error # Description SW1 DIP switchesDeviceNet connector Bottom Three Status LEDsEthernet Eth 10/100 connector RS-232 and RS-422/485 connectorsXdio connector Xusr connectorSmartController CX Connectors and Indicators System 5V Power On LED Manual/Automatic Mode SwitchHigh Power On/Off Switch & Lamp Front PanelConfiguring the Controller Factory Default SettingsDIP-Switch Settings Emergency Stop SwitchConfiguring the Controller Row # InterpretationAdeptWindows PC Graphical User Interface Ascii TerminalSmartController Serial I/O Connectors RS-232 ConnectorsAuto Boot Pin Signal TypeSmartController Serial I/O Connectors RS-422/485 ConnectorController Connector + Designation Installing the User Interface Graphical Interface Using AdeptWindowsText Interface Using a PC with HyperTerminal Software Installing the User InterfaceInstallation Procedure Start = Programs = Accessories = HyperTerminalText Interface Using a Terminal Recommended Terminal for Text-Based SystemsConnecting Equipment to the System Pin Description Comments Shorted if Pairs Not UsedPin Pairs Description CommentsPin Xmcp Pin MCP Description Pin D-Sub Pin CPC CAT-3 E-Stop Circuit on Xusr and XFP Connectors Stop, High Power On/Off and MANUAL/AUTO Controls Adept Front Panel Schematic Emergency Stop CircuitsUser E-Stop Indication Remote Sensing of E-Stop Muted Safety Gate E-Stop CircuitryLine E-Stop Input Remote Manual Mode User High Power On IndicationHigh Power On/Off Lamp Remote High Power On/Off ControlRemote Front Panel Usage Connecting Customer-Supplied Digital I/O Equipment Remote MCP UsageConnecting Customer-Supplied Digital I/O Equipment Xdio ConnectorInput Signals React Input Signals 1001 to Fast Input Signals 1001 toOutput Signals 11. DIO Output Specifications Xdio connectorDigital Output Wiring for Xdio Connector Pin Signal Digital I/O Connector Ordering Details Third-Party Sources Screw-Terminal Field-Wiring Adapter BlocksBelt Encoder Interface on SmartController CX Channel Signal PinBelt Encoder Interface on SmartController CX Belt Encoder Typical Input Circuit SAVI Board Features AdeptVision sAVI OptionIntroduction SAVI Board System Requirements and RestrictionsCamera Compatibility Pixel FormatAdeptVision sAVI Inspection System Limitations Guidelines for CamerasStandard Resolution Cameras High Resolution CamerasCameras Supported Camera CompatibilityCamera Cables Two-Camera Breakout Cable for RS-170 CamerasMeter Camera Extension Cables Four-Camera Breakout Cable for RS-170 CamerasCamera Cables Installing Camera Cables Connecting the Cables to the RS-170 Standard CameraInstalling Camera Cables Camera Cable Installation Drawing RS-170Camera Cable Pin and Signal Information Camera Cable Pin and Signal Information Pin FunctionPin Function Pin Locations for Camera Cable Connector 12-Pin Hirose Male From Pin Function From Pin Function Str/Pwr User +12 V to cameras User power return Pin Pin SAVI Board Specifications SAVI Board SpecificationsPage SmartController Maintenance Changing the Lamp in the High Power IndicatorSmartController Maintenance Lamp Body Contact AlignmentTechnical Specifications SmartController DimensionsSDIO Dimensions Technical SpecificationsAdept Front Panel Dimensions Adept Front Panel DimensionsAdept Front Panel Back View Adept MCP Dimensions Adept MCP DimensionsMCP Cradle Dimensions SDIO Module a Mounting the sDIORack Mounting the sDIO Appendix a sDIO ModulePanel Mounting the sDIO Mounting the sDIOTable Mounting the sDIO Installing the sDIOStack Mounting Configuring a Single sDIO Default sDIO I/O ConfigurationConfiguring a Single sDIO Input Signal Block Byte Output Signal NumbersAssigning sDIO Signal Blocks Modifying the Default sDIO ConfigurationConfigure 1394 DIO Assigning I/O Signal Numbers + System Configuration Data Then, press Enter to continueEnter new value Do you want to save these changes?Edit system configuration Then, press Enter to continue 100 Adept SmartController User’s Guide, Rev. ESDIO Signal Mapping Example Adept SmartController User’s Guide, Rev. E 101Using Multiple sDIO Modules 102 Adept SmartController User’s Guide, Rev. ESDIO Module Connectors and Indicators Configuring a System with an sDIO and a RIOSDIO Module Connectors and Indicators Status LEDsSDIO Inputs SDIO Digital I/O Signals104 Adept SmartController User’s Guide, Rev. E SDIO Digital I/O Signals Adept SmartController User’s Guide, Rev. E 105Testing sDIO Outputs SDIO OutputsSDIO LEDs 106 Adept SmartController User’s Guide, Rev. EIllumination Upper LED Link Lower LED OK SF SDIO Output Power Supply Current SelectionAdept SmartController User’s Guide, Rev. E 107 Parameter Value 108 Adept SmartController User’s Guide, Rev. ESmart-DIO Adept SmartController User’s Guide, Rev. E 109Labeling Cables Optional DIO Cables110 Adept SmartController User’s Guide, Rev. E Pin Signal Wire Number Group Color Locations Input and Output Cable Wiring InformationAdept SmartController User’s Guide, Rev. E 111 112 Adept SmartController User’s Guide, Rev. E Pin Group Signal name Wire Number Color Pin Locations Adept SmartController User’s Guide, Rev. E 113114 Adept SmartController User’s Guide, Rev. E DeviceNet Specifications VolumeAdept DeviceNet B Adept SmartController User’s Guide, Rev. E 115Pin Signal Name Limitations of the Adept DeviceNet ScannerAdept Supplied DeviceNet Hardware Appendix B Adept DeviceNetDeviceNet Physical Layer and Media DeviceNet Physical Layer and MediaAdept SmartController User’s Guide, Rev. E 117 118 Adept SmartController User’s Guide, Rev. E Data Rates Kbps Adept SmartController User’s Guide, Rev. E 119Figure B-2. DeviceNet Thick Cable 120 Adept SmartController User’s Guide, Rev. EDeviceNet Connectors Connector DescriptionTermination of the DeviceNet Network Adept SmartController User’s Guide, Rev. E 121Power Capabilities of a DeviceNet Cable System Power Supply and the DeviceNet Bus122 Adept SmartController User’s Guide, Rev. E Length of Dropline Maximum Current Adept SmartController User’s Guide, Rev. E 123Figure B-6. DeviceNet Connector Pinouts 124 Adept SmartController User’s Guide, Rev. EUsing the Manual C Control Pendant MCP MCP Enable Switch Function on CAT-3 SmartControllerManual Control Pendant Basics Adept SmartController User’s Guide, Rev. E 125Position Enable Switch Appendix C Using the Manual Control Pendant MCP126 Adept SmartController User’s Guide, Rev. E MCP-4 Compatibility Manual Control Pendant BasicsAdept SmartController User’s Guide, Rev. E 127 128 Adept SmartController User’s Guide, Rev. E CMDConnecting the MCP Adept SmartController User’s Guide, Rev. E 129MCP Layout Soft ButtonsFunction Buttons 130 Adept SmartController User’s Guide, Rev. EMode Control and Joint/Axis Control Buttons Emergency Stop From the MCPData Entry Buttons Speed Bars and Slow ButtonRe-Enabling Power After Enable Switch Released Original SmartControllerCAT-3 SmartController 132 Adept SmartController User’s Guide, Rev. EBackground Mode MCP Predefined FunctionsIntroduction Predefined Function ButtonsEdit Function 134 Adept SmartController User’s Guide, Rev. EDisplay Function Adept SmartController User’s Guide, Rev. E 135136 Adept SmartController User’s Guide, Rev. E CMD Function Clear Error FunctionAdept SmartController User’s Guide, Rev. E 137 Figure C-10. Command CMD Function Button 138 Adept SmartController User’s Guide, Rev. EProg Set Function Adept SmartController User’s Guide, Rev. E 139Moving a Robot or Motion Device With the MCP Mode Control Buttons140 Adept SmartController User’s Guide, Rev. E Emergency Stop Switch Moving a Robot or Motion Device With the MCPCOMP/PWR Button MAN/HALT ButtonSpeed Bars Joint/Axis Control Buttons142 Adept SmartController User’s Guide, Rev. E Comp Mode Slow ButtonRobot States World StateTool State 144 Adept SmartController User’s Guide, Rev. E+RZ Adept SmartController User’s Guide, Rev. E 145Figure C-16. Tool State Six-Axis Robot 146 Adept SmartController User’s Guide, Rev. EJoint State Adept SmartController User’s Guide, Rev. E 147Free State 148 Adept SmartController User’s Guide, Rev. EControlling More Than One Robot Adept SmartController User’s Guide, Rev. E 149DEV LED state Robot selected by pendant Robots With Fewer Than Six JointsRobots With More Than Six Joints Joint/Axis LED state Joint rangeIndex Adept SmartController User’s Guide, Rev. E 151Index 152 Adept SmartController User’s Guide, Rev. E143 Adept SmartController User’s Guide, Rev. E 153154 Adept SmartController User’s Guide, Rev. E Page Triad Drive