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Nortech Systems RS-422/485, XUSR, XSYS SmartController Maintenance, Lamp Body Contact Alignment

Models: RS-422/485 XSYS XUSR RS-232/TERM

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Page 86

Image 86

Chapter 5 - SmartController Maintenance

Back side of front cover

High Power On/Off

Lamp Body

Wires between LED and body of Front Panel.

Be careful when separating front cover from body to avoid damaging the wires.

Figure 5-1. Lamp Body Contact Alignment

86	Adept SmartController User’s Guide, Rev. E

Page 86

Image 86

Nortech Systems RS-422/485, XUSR, RS-232/TERM, XSYS manual SmartController Maintenance, Lamp Body Contact Alignment

RS-422/485, XSYS, XUSR, RS-232/TERM specifications

Nortech Systems offers a comprehensive suite of serial communication solutions, including RS-232/TERM, XUSR, XSYS, and RS-422/485 interfaces. These products are designed to facilitate reliable and high-speed data transmission in various industrial applications, making them essential for connecting devices in automation, telecommunications, and data acquisition systems.

The RS-232/TERM interface is a widely adopted standard for serial communication, known for its simplicity and robustness. It supports point-to-point communication over relatively short distances, typically up to 50 feet. Key features include a maximum baud rate of up to 115.2 kbps, error-checking capabilities, and a straightforward connection process, making it ideal for connecting peripheral devices like printers, modems, and barcode scanners.

Building on the RS-232 standard, the XUSR and XSYS devices offer enhanced functionalities and flexibility. XUSR, for instance, supports not just traditional RS-232 connections, but also protocol conversion for various serial interfaces, facilitating seamless integration of legacy systems with modern networking technologies. It is particularly useful in environments where multiple protocols need to be managed simultaneously.

XSYS is designed for more complex applications and supports advanced communication features such as multi-drop configurations, enabling it to connect multiple devices on a single bus. This makes it suitable for extensive industrial networks where space and wiring complexity need to be minimized. Synchronous and asynchronous data transfer modes ensure that the XSYS is adaptable for both real-time data collection and standard command-response applications.

On the other hand, RS-422/485 interfaces excel in long-distance communication, allowing for data transmission over distances up to 4,000 feet. They are designed for multi-point connections, supporting up to 32 devices on a single bus through differential signaling, which enhances noise immunity. These characteristics make RS-422/485 particularly well-suited for environments with electromagnetic interference, such as factories or subways.

Nortech Systems’ serial communication solutions emphasize reliability, ease of use, and versatility. With their commitment to high performance and user satisfaction, these interfaces provide critical connectivity in today’s increasingly automated and interconnected world. Whether in data centers, manufacturing setups, or remote sensor networks, Nortech's offerings stand out for their reliability, efficiency, and adaptability, ensuring effective data communication across diverse applications.

Contents

Adept SmartController User’s GuidePage 00356-00100, Rev. E May Page Table of Contents Table of Contents SmartController OperationSmartController Maintenance SDIO Module Using the Manual Control Pendant MCP 125 Index List of Figures Figure A-1List of Figures List of Tables List of Tables Adept SmartController CS IntroductionProduct Description Adept SmartController CXAdept Document Library How Can I Get Help?Related Manuals IntroductionSafety Reading and Training for Users and OperatorsComputer Controlled Robots and Motion Devices System SafeguardsSafety Features on the Front Panel Manually Controlled Robots and Motion Devices SafetyProgram Security Other Computer-Controlled DevicesStandards Compliance Inappropriate Uses of the Adept SmartControllerFunctionality Changes CAT-3 Version of SmartControllerIdentification Stop CircuitOperational Change in SmartModule Systems Before Unpacking SmartController InstallationController Installation Upon UnpackingSpace Around the Chassis SmartController InstallationRepacking for Relocation Mounting the SmartControllerController Installation Rack Mounting the SmartControllerPanel Mounting the SmartController Panel Mounting the SmartControllerTable Mounting the SmartController Table Mounting the SmartControllerStacking Components CompactFlash Memory CardInstalling CompactFlash CompactFlash Memory Card CompartmentConnecting Power 24VDC Power SpecificationsGrounding 24VDC Power CablingDaisy-Chaining Power Installing 24VDC Connectors Grounding PointIeee 1394 Cable Specifications V ConnectorsSystem Cable Installation PDU2System Cable Installation Page Top Three Status LEDs SmartController CS Connectors and IndicatorsSmartController Operation Green Indicates Red IndicatesDeviceNet connector LED Display Error # DescriptionSW1 DIP switches Bottom Three Status LEDsXdio connector Ethernet Eth 10/100 connectorRS-232 and RS-422/485 connectors Xusr connectorSmartController CX Connectors and Indicators High Power On/Off Switch & Lamp System 5V Power On LEDManual/Automatic Mode Switch Front PanelDIP-Switch Settings Configuring the ControllerFactory Default Settings Emergency Stop SwitchAdeptWindows PC Graphical User Interface Configuring the ControllerRow # Interpretation Ascii TerminalAuto Boot SmartController Serial I/O ConnectorsRS-232 Connectors Pin Signal TypeController Connector + Designation RS-422/485 ConnectorSmartController Serial I/O Connectors Installing the User Interface Graphical Interface Using AdeptWindowsInstallation Procedure Text Interface Using a PC with HyperTerminal SoftwareInstalling the User Interface Start = Programs = Accessories = HyperTerminalText Interface Using a Terminal Recommended Terminal for Text-Based SystemsConnecting Equipment to the System Pin Description Comments Shorted if Pairs Not UsedPin Pairs Description CommentsPin Xmcp Pin MCP Description Pin D-Sub Pin CPC CAT-3 E-Stop Circuit on Xusr and XFP Connectors Stop, High Power On/Off and MANUAL/AUTO Controls Adept Front Panel Schematic Emergency Stop CircuitsLine E-Stop Input Muted Safety Gate E-Stop CircuitryUser E-Stop Indication Remote Sensing of E-Stop Remote Manual Mode User High Power On IndicationRemote Front Panel Usage Remote High Power On/Off ControlHigh Power On/Off Lamp Connecting Customer-Supplied Digital I/O Equipment Remote MCP UsageInput Signals Xdio ConnectorConnecting Customer-Supplied Digital I/O Equipment React Input Signals 1001 to Fast Input Signals 1001 toOutput Signals 11. DIO Output Specifications Xdio connectorDigital Output Wiring for Xdio Connector Pin Signal Digital I/O Connector Ordering Details Third-Party Sources Screw-Terminal Field-Wiring Adapter BlocksBelt Encoder Interface on SmartController CX Channel Signal PinBelt Encoder Interface on SmartController CX Belt Encoder Typical Input Circuit Introduction SAVI Board FeaturesAdeptVision sAVI Option SAVI Board System Requirements and RestrictionsAdeptVision sAVI Inspection System Limitations Camera CompatibilityPixel Format Guidelines for CamerasCameras Supported Standard Resolution CamerasHigh Resolution Cameras Camera CompatibilityCamera Cables Two-Camera Breakout Cable for RS-170 CamerasCamera Cables Four-Camera Breakout Cable for RS-170 CamerasMeter Camera Extension Cables Installing Camera Cables Connecting the Cables to the RS-170 Standard CameraInstalling Camera Cables Camera Cable Installation Drawing RS-170Camera Cable Pin and Signal Information Camera Cable Pin and Signal Information Pin FunctionPin Function Pin Locations for Camera Cable Connector 12-Pin Hirose Male From Pin Function From Pin Function Str/Pwr User +12 V to cameras User power return Pin Pin SAVI Board Specifications SAVI Board SpecificationsPage SmartController Maintenance Changing the Lamp in the High Power IndicatorSmartController Maintenance Lamp Body Contact AlignmentTechnical Specifications SmartController DimensionsSDIO Dimensions Technical SpecificationsAdept Front Panel Dimensions Adept Front Panel DimensionsAdept Front Panel Back View Adept MCP Dimensions Adept MCP DimensionsMCP Cradle Dimensions SDIO Module a Mounting the sDIORack Mounting the sDIO Appendix a sDIO ModulePanel Mounting the sDIO Mounting the sDIOStack Mounting Installing the sDIOTable Mounting the sDIO Configuring a Single sDIO Configuring a Single sDIODefault sDIO I/O Configuration Input Signal Block Byte Output Signal NumbersConfigure 1394 DIO Modifying the Default sDIO ConfigurationAssigning sDIO Signal Blocks Enter new value Assigning I/O Signal Numbers+ System Configuration Data Then, press Enter to continue Do you want to save these changes?Edit system configuration Then, press Enter to continue 100 Adept SmartController User’s Guide, Rev. ESDIO Signal Mapping Example Adept SmartController User’s Guide, Rev. E 101Using Multiple sDIO Modules 102 Adept SmartController User’s Guide, Rev. ESDIO Module Connectors and Indicators SDIO Module Connectors and IndicatorsConfiguring a System with an sDIO and a RIO Status LEDs104 Adept SmartController User’s Guide, Rev. E SDIO Digital I/O SignalsSDIO Inputs SDIO Digital I/O Signals Adept SmartController User’s Guide, Rev. E 105SDIO LEDs Testing sDIO OutputsSDIO Outputs 106 Adept SmartController User’s Guide, Rev. EAdept SmartController User’s Guide, Rev. E 107 SDIO Output Power Supply Current SelectionIllumination Upper LED Link Lower LED OK SF Parameter Value 108 Adept SmartController User’s Guide, Rev. ESmart-DIO Adept SmartController User’s Guide, Rev. E 109110 Adept SmartController User’s Guide, Rev. E Optional DIO CablesLabeling Cables Adept SmartController User’s Guide, Rev. E 111 Input and Output Cable Wiring InformationPin Signal Wire Number Group Color Locations 112 Adept SmartController User’s Guide, Rev. E Pin Group Signal name Wire Number Color Pin Locations Adept SmartController User’s Guide, Rev. E 113114 Adept SmartController User’s Guide, Rev. E Adept DeviceNet B DeviceNet SpecificationsVolume Adept SmartController User’s Guide, Rev. E 115Adept Supplied DeviceNet Hardware Pin Signal NameLimitations of the Adept DeviceNet Scanner Appendix B Adept DeviceNetAdept SmartController User’s Guide, Rev. E 117 DeviceNet Physical Layer and MediaDeviceNet Physical Layer and Media 118 Adept SmartController User’s Guide, Rev. E Data Rates Kbps Adept SmartController User’s Guide, Rev. E 119Figure B-2. DeviceNet Thick Cable 120 Adept SmartController User’s Guide, Rev. ETermination of the DeviceNet Network DeviceNet ConnectorsConnector Description Adept SmartController User’s Guide, Rev. E 121122 Adept SmartController User’s Guide, Rev. E Power Supply and the DeviceNet BusPower Capabilities of a DeviceNet Cable System Length of Dropline Maximum Current Adept SmartController User’s Guide, Rev. E 123Figure B-6. DeviceNet Connector Pinouts 124 Adept SmartController User’s Guide, Rev. EManual Control Pendant Basics Using the Manual C Control Pendant MCPMCP Enable Switch Function on CAT-3 SmartController Adept SmartController User’s Guide, Rev. E 125126 Adept SmartController User’s Guide, Rev. E Appendix C Using the Manual Control Pendant MCPPosition Enable Switch Adept SmartController User’s Guide, Rev. E 127 Manual Control Pendant BasicsMCP-4 Compatibility 128 Adept SmartController User’s Guide, Rev. E CMDConnecting the MCP Adept SmartController User’s Guide, Rev. E 129Function Buttons MCP LayoutSoft Buttons 130 Adept SmartController User’s Guide, Rev. EData Entry Buttons Mode Control and Joint/Axis Control ButtonsEmergency Stop From the MCP Speed Bars and Slow ButtonCAT-3 SmartController Re-Enabling Power After Enable Switch ReleasedOriginal SmartController 132 Adept SmartController User’s Guide, Rev. EIntroduction Background ModeMCP Predefined Functions Predefined Function ButtonsEdit Function 134 Adept SmartController User’s Guide, Rev. EDisplay Function Adept SmartController User’s Guide, Rev. E 135136 Adept SmartController User’s Guide, Rev. E Adept SmartController User’s Guide, Rev. E 137 Clear Error FunctionCMD Function Figure C-10. Command CMD Function Button 138 Adept SmartController User’s Guide, Rev. EProg Set Function Adept SmartController User’s Guide, Rev. E 139140 Adept SmartController User’s Guide, Rev. E Mode Control ButtonsMoving a Robot or Motion Device With the MCP COMP/PWR Button Emergency Stop SwitchMoving a Robot or Motion Device With the MCP MAN/HALT Button142 Adept SmartController User’s Guide, Rev. E Joint/Axis Control ButtonsSpeed Bars Robot States Comp ModeSlow Button World StateTool State 144 Adept SmartController User’s Guide, Rev. E+RZ Adept SmartController User’s Guide, Rev. E 145Figure C-16. Tool State Six-Axis Robot 146 Adept SmartController User’s Guide, Rev. EJoint State Adept SmartController User’s Guide, Rev. E 147Free State 148 Adept SmartController User’s Guide, Rev. EControlling More Than One Robot Adept SmartController User’s Guide, Rev. E 149Robots With More Than Six Joints DEV LED state Robot selected by pendantRobots With Fewer Than Six Joints Joint/Axis LED state Joint rangeIndex Adept SmartController User’s Guide, Rev. E 151Index 152 Adept SmartController User’s Guide, Rev. E143 Adept SmartController User’s Guide, Rev. E 153154 Adept SmartController User’s Guide, Rev. E Page Triad Drive