SmartController CS Connectors and Indicators

6.Ethernet (Eth 10/100) connector

The shielded RJ-45 receptacle that supports 10/100 BaseT ethernet communications.

NOTE: The default IP address for the controller is located on a label on the bottom side of the controller chassis.

7.RS-232 and RS-422/485 connectors

These ports support RS-232 and RS-422/485 devices, respectively. See “SmartController Serial I/O Connectors” on page 44 for pin descriptions and locations.

8.XDIO connector

This connector includes 20 signal pairs; 8 digital outputs (100 mA max) and 12 digital inputs, including four fast inputs (the first four input signals on this connector are the only input signals that can be configured as fast inputs). The digital outputs are short-circuit protected. This connector also supplies 24VDC power for customer equipment. See Section 3.8 on page 58 for more information.

9.XUSR connector

Provides switch functions for emergency stop (E-Stop) and Manual/Automatic interfaces to external push buttons and other equipment. For example, an external E-Stop can be connected to the XUSR connector. A line E-Stop from other equipment can be connected. A muted safety gate that causes an E-Stop only in Automatic mode is included. Also included are contacts to report the status of E-Stop push buttons and the Manual/Automatic switch.

NOTE: The SmartController ships with a terminator plug attached to the XUSR connector. The terminator plug must be installed in the absence of any customer supplied safety to close the E-Stop circuit. For more information about the XUSR connector, see Section 3.7 on page 49.

10.XSYS connector

Connects to the Power Distribution Unit (PDU-2) in a SmartModule system, or to the XSLV connector on the MAI-2 in an AdeptSix robot system.

11.XFP connector

Connects to the Front Panel. See Section 3.7 on page 49 for information.

12.XMCP connector

The Manual Control Pendant (MCP) plugs into this connector. The SmartController works with the MCP-III or MCP-4. Other Adept pendants will not work because they do not incorporate the dual E-Stop channels.

The MCP-4 (P/N 90332-12506) requires a special 6’ MCP-4 adapter cable (10356-10400) to transition from the MCP’s circular plastic connector (CPC) to the SmartController’s 15-pin D-sub connector.

The MCP-III (P/N 90332-48050) also requires the special 6’ adapter cable. In addition, the MCP-III must use a small MCP-III adapter module (10356-10370) plugged into the XMCP connector before the adapter cable is attached.

The SmartController ships with a terminator plug attached to the XMCP connector.

NOTE: The terminator plug must be installed in the absence of an MCP. For more information about the XMCP connector, see the description of the Manual Control Pendant in your robot manual.

Adept SmartController User’s Guide, Rev. E

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Nortech Systems XSYS, XUSR Ethernet Eth 10/100 connector, RS-232 and RS-422/485 connectors, Xdio connector, Xusr connector
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RS-422/485, XSYS, XUSR, RS-232/TERM specifications

Nortech Systems offers a comprehensive suite of serial communication solutions, including RS-232/TERM, XUSR, XSYS, and RS-422/485 interfaces. These products are designed to facilitate reliable and high-speed data transmission in various industrial applications, making them essential for connecting devices in automation, telecommunications, and data acquisition systems.

The RS-232/TERM interface is a widely adopted standard for serial communication, known for its simplicity and robustness. It supports point-to-point communication over relatively short distances, typically up to 50 feet. Key features include a maximum baud rate of up to 115.2 kbps, error-checking capabilities, and a straightforward connection process, making it ideal for connecting peripheral devices like printers, modems, and barcode scanners.

Building on the RS-232 standard, the XUSR and XSYS devices offer enhanced functionalities and flexibility. XUSR, for instance, supports not just traditional RS-232 connections, but also protocol conversion for various serial interfaces, facilitating seamless integration of legacy systems with modern networking technologies. It is particularly useful in environments where multiple protocols need to be managed simultaneously.

XSYS is designed for more complex applications and supports advanced communication features such as multi-drop configurations, enabling it to connect multiple devices on a single bus. This makes it suitable for extensive industrial networks where space and wiring complexity need to be minimized. Synchronous and asynchronous data transfer modes ensure that the XSYS is adaptable for both real-time data collection and standard command-response applications.

On the other hand, RS-422/485 interfaces excel in long-distance communication, allowing for data transmission over distances up to 4,000 feet. They are designed for multi-point connections, supporting up to 32 devices on a single bus through differential signaling, which enhances noise immunity. These characteristics make RS-422/485 particularly well-suited for environments with electromagnetic interference, such as factories or subways.

Nortech Systems’ serial communication solutions emphasize reliability, ease of use, and versatility. With their commitment to high performance and user satisfaction, these interfaces provide critical connectivity in today’s increasingly automated and interconnected world. Whether in data centers, manufacturing setups, or remote sensor networks, Nortech's offerings stand out for their reliability, efficiency, and adaptability, ensuring effective data communication across diverse applications.
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