Nortech Systems XUSR, RS-232/TERM, RS-422/485, XSYS specification

Chapter 3 - SmartController Operation

Figure 3-4shows an E-Stop diagram for the CAT-3 version of the Adept SmartController. See Section 1.6 on page 21 for a description of the functionality of this version of the controller.

E-Stop, High Power On/Off, and MANUAL/AUTO Controls for

CAT-3 Version of SmartController

5 V

FrontXFP-7

Panel

System

Power Grn

LED

XFP-15

		Logic cyclic
		check state
ES1	ES2	machines
ES1	ES2
		Channel 1
		Channel 2

24 V

	Manual/Auto
Front Panel	Enable
Front Panel

XFP-3

XFP-4

XFP-11XFP-12

MM1MM2

Manual/Auto Keyswitch

-Manual = Open ()

-Manual => (<250 mm/s)

-Auto => 100%

5 V

											24 V
						XFP-5					XFP-6
											6V, 1.2 W
Front Panel											bulb
Front Panel
					XFP-13						XFP-14
-
		+
				0.24V
V+ burned out				0.24V
V+ burned out				4.7
bulb notify										V+ High
(prevents High										V+ High
Power enable)										Power request
										Power request
	HP Light
	Enable)

E-Stop

Enable

Ilimit = 1.4 A

MCP-4

Enable

Switch

High

Power

On / Off

XSYS-5

E-Stop

Reset

24 V

Internal

Connections

F

M

User Supplied Connections

Channel 1

Channel 2

ESTOPSRC

XFP-1

XFP-2

Front Panel

XFP-9

XFP-10

MCP

XUSER-2

User E-Stop and

XUSER-1

Gate Interlock

(Jumper closed when

XUSER-14

not used, MUST open

both channels

XUSER-15

independently if used.)

XUSER-7

ES1

XUSER-8

ES2

XUSER-21

User E-Stop Indication

ES1

ES2

ESTOPSRC

XUSER-20

XUSER-4

XUSER-3

Line E-Stop

(External User

E-Stop system)

XUSER-16

XUSER-17

MM1

MM2

XUSER-9

XUSER-10

MM2

User Manual / Auto Indication

MM1

XUSER-23

(Manual = Open)

XUSER-22

XUSER-6

XUSER-5

Muted Safety Gate

- Active in auto mode

only

XUSER-18

(Jumper closed when

not used)

XUSER-19

ESTOPSRC

XSYS-2

XSYS-3

XSYS-6

XSYS-7

XSYS-9

XSYS-1

E-Stop

E-Stop

Manual 2

Auto 2

E-Stop

E-Stop

Manual 1

Auto 1

XSYS signals go to PDU or MAI-2 when required (No User Connection)

Figure 3-4. CAT-3 E-Stop Circuit on XUSR and XFP Connectors

52	Adept SmartController User’s Guide, Rev. E

Image 52

Nortech Systems XUSR, RS-232/TERM, RS-422/485, XSYS manual CAT-3 E-Stop Circuit on Xusr and XFP Connectors

RS-422/485, XSYS, XUSR, RS-232/TERM specifications

Nortech Systems offers a comprehensive suite of serial communication solutions, including RS-232/TERM, XUSR, XSYS, and RS-422/485 interfaces. These products are designed to facilitate reliable and high-speed data transmission in various industrial applications, making them essential for connecting devices in automation, telecommunications, and data acquisition systems.

The RS-232/TERM interface is a widely adopted standard for serial communication, known for its simplicity and robustness. It supports point-to-point communication over relatively short distances, typically up to 50 feet. Key features include a maximum baud rate of up to 115.2 kbps, error-checking capabilities, and a straightforward connection process, making it ideal for connecting peripheral devices like printers, modems, and barcode scanners.

Building on the RS-232 standard, the XUSR and XSYS devices offer enhanced functionalities and flexibility. XUSR, for instance, supports not just traditional RS-232 connections, but also protocol conversion for various serial interfaces, facilitating seamless integration of legacy systems with modern networking technologies. It is particularly useful in environments where multiple protocols need to be managed simultaneously.

XSYS is designed for more complex applications and supports advanced communication features such as multi-drop configurations, enabling it to connect multiple devices on a single bus. This makes it suitable for extensive industrial networks where space and wiring complexity need to be minimized. Synchronous and asynchronous data transfer modes ensure that the XSYS is adaptable for both real-time data collection and standard command-response applications.

On the other hand, RS-422/485 interfaces excel in long-distance communication, allowing for data transmission over distances up to 4,000 feet. They are designed for multi-point connections, supporting up to 32 devices on a single bus through differential signaling, which enhances noise immunity. These characteristics make RS-422/485 particularly well-suited for environments with electromagnetic interference, such as factories or subways.

Nortech Systems’ serial communication solutions emphasize reliability, ease of use, and versatility. With their commitment to high performance and user satisfaction, these interfaces provide critical connectivity in today’s increasingly automated and interconnected world. Whether in data centers, manufacturing setups, or remote sensor networks, Nortech's offerings stand out for their reliability, efficiency, and adaptability, ensuring effective data communication across diverse applications.

Contents

Adept SmartController User’s GuidePage 00356-00100, Rev. E May Page Table of Contents Table of Contents SmartController Operation SmartController Maintenance SDIO Module Using the Manual Control Pendant MCP 125 Index List of Figures Figure A-1 List of Figures List of Tables List of Tables Introduction Product DescriptionAdept SmartController CS Adept SmartController CX How Can I Get Help? Related ManualsAdept Document Library Introduction Safety Reading and Training for Users and Operators Safety Features on the Front Panel System SafeguardsComputer Controlled Robots and Motion Devices Safety Program SecurityManually Controlled Robots and Motion Devices Other Computer-Controlled Devices Standards Compliance Inappropriate Uses of the Adept SmartController CAT-3 Version of SmartController IdentificationFunctionality Changes Stop Circuit Operational Change in SmartModule Systems SmartController Installation Controller InstallationBefore Unpacking Upon Unpacking SmartController Installation Repacking for RelocationSpace Around the Chassis Mounting the SmartController Controller Installation Rack Mounting the SmartController Panel Mounting the SmartController Panel Mounting the SmartController Table Mounting the SmartController Table Mounting the SmartController Stacking Components CompactFlash Memory Card Installing CompactFlash CompactFlash Memory Card Compartment Connecting Power 24VDC Power Specifications Daisy-Chaining Power 24VDC Power CablingGrounding Installing 24VDC Connectors Grounding Point Ieee 1394 Cable Specifications V Connectors System Cable Installation PDU2 System Cable Installation Page SmartController CS Connectors and Indicators SmartController OperationTop Three Status LEDs Green Indicates Red Indicates LED Display Error # Description SW1 DIP switchesDeviceNet connector Bottom Three Status LEDs Ethernet Eth 10/100 connector RS-232 and RS-422/485 connectorsXdio connector Xusr connector SmartController CX Connectors and Indicators System 5V Power On LED Manual/Automatic Mode SwitchHigh Power On/Off Switch & Lamp Front Panel Configuring the Controller Factory Default SettingsDIP-Switch Settings Emergency Stop Switch Configuring the Controller Row # InterpretationAdeptWindows PC Graphical User Interface Ascii Terminal SmartController Serial I/O Connectors RS-232 ConnectorsAuto Boot Pin Signal Type SmartController Serial I/O Connectors RS-422/485 ConnectorController Connector + Designation Installing the User Interface Graphical Interface Using AdeptWindows Text Interface Using a PC with HyperTerminal Software Installing the User InterfaceInstallation Procedure Start = Programs = Accessories = HyperTerminal Text Interface Using a Terminal Recommended Terminal for Text-Based Systems Connecting Equipment to the System Pin Description Comments Shorted if Pairs Not Used Pin Pairs Description Comments Pin Xmcp Pin MCP Description Pin D-Sub Pin CPC CAT-3 E-Stop Circuit on Xusr and XFP Connectors Stop, High Power On/Off and MANUAL/AUTO Controls Adept Front Panel Schematic Emergency Stop Circuits User E-Stop Indication Remote Sensing of E-Stop Muted Safety Gate E-Stop CircuitryLine E-Stop Input Remote Manual Mode User High Power On Indication High Power On/Off Lamp Remote High Power On/Off ControlRemote Front Panel Usage Connecting Customer-Supplied Digital I/O Equipment Remote MCP Usage Connecting Customer-Supplied Digital I/O Equipment Xdio ConnectorInput Signals React Input Signals 1001 to Fast Input Signals 1001 to Output Signals 11. DIO Output Specifications Xdio connector Digital Output Wiring for Xdio Connector Pin Signal Digital I/O Connector Ordering Details Third-Party Sources Screw-Terminal Field-Wiring Adapter Blocks Belt Encoder Interface on SmartController CX Channel Signal PinBelt Encoder Interface on SmartController CX Belt Encoder Typical Input Circuit SAVI Board Features AdeptVision sAVI OptionIntroduction SAVI Board System Requirements and Restrictions Camera Compatibility Pixel FormatAdeptVision sAVI Inspection System Limitations Guidelines for Cameras Standard Resolution Cameras High Resolution CamerasCameras Supported Camera Compatibility Camera Cables Two-Camera Breakout Cable for RS-170 Cameras Meter Camera Extension Cables Four-Camera Breakout Cable for RS-170 CamerasCamera Cables Installing Camera Cables Connecting the Cables to the RS-170 Standard Camera Installing Camera Cables Camera Cable Installation Drawing RS-170 Camera Cable Pin and Signal Information Camera Cable Pin and Signal Information Pin Function Pin Function Pin Locations for Camera Cable Connector 12-Pin Hirose Male From Pin Function From Pin Function Str/Pwr User +12 V to cameras User power return Pin Pin SAVI Board Specifications SAVI Board SpecificationsPage SmartController Maintenance Changing the Lamp in the High Power Indicator SmartController Maintenance Lamp Body Contact Alignment Technical Specifications SmartController Dimensions SDIO Dimensions Technical Specifications Adept Front Panel Dimensions Adept Front Panel Dimensions Adept Front Panel Back View Adept MCP Dimensions Adept MCP Dimensions MCP Cradle Dimensions SDIO Module a Mounting the sDIO Rack Mounting the sDIO Appendix a sDIO Module Panel Mounting the sDIO Mounting the sDIO Table Mounting the sDIO Installing the sDIOStack Mounting Configuring a Single sDIO Default sDIO I/O ConfigurationConfiguring a Single sDIO Input Signal Block Byte Output Signal Numbers Assigning sDIO Signal Blocks Modifying the Default sDIO ConfigurationConfigure 1394 DIO Assigning I/O Signal Numbers + System Configuration Data Then, press Enter to continueEnter new value Do you want to save these changes? Edit system configuration Then, press Enter to continue 100 Adept SmartController User’s Guide, Rev. E SDIO Signal Mapping Example Adept SmartController User’s Guide, Rev. E 101 Using Multiple sDIO Modules 102 Adept SmartController User’s Guide, Rev. E SDIO Module Connectors and Indicators Configuring a System with an sDIO and a RIOSDIO Module Connectors and Indicators Status LEDs SDIO Inputs SDIO Digital I/O Signals104 Adept SmartController User’s Guide, Rev. E SDIO Digital I/O Signals Adept SmartController User’s Guide, Rev. E 105 Testing sDIO Outputs SDIO OutputsSDIO LEDs 106 Adept SmartController User’s Guide, Rev. E Illumination Upper LED Link Lower LED OK SF SDIO Output Power Supply Current SelectionAdept SmartController User’s Guide, Rev. E 107 Parameter Value 108 Adept SmartController User’s Guide, Rev. E Smart-DIO Adept SmartController User’s Guide, Rev. E 109 Labeling Cables Optional DIO Cables110 Adept SmartController User’s Guide, Rev. E Pin Signal Wire Number Group Color Locations Input and Output Cable Wiring InformationAdept SmartController User’s Guide, Rev. E 111 112 Adept SmartController User’s Guide, Rev. E Pin Group Signal name Wire Number Color Pin Locations Adept SmartController User’s Guide, Rev. E 113 114 Adept SmartController User’s Guide, Rev. E DeviceNet Specifications VolumeAdept DeviceNet B Adept SmartController User’s Guide, Rev. E 115 Pin Signal Name Limitations of the Adept DeviceNet ScannerAdept Supplied DeviceNet Hardware Appendix B Adept DeviceNet DeviceNet Physical Layer and Media DeviceNet Physical Layer and MediaAdept SmartController User’s Guide, Rev. E 117 118 Adept SmartController User’s Guide, Rev. E Data Rates Kbps Adept SmartController User’s Guide, Rev. E 119 Figure B-2. DeviceNet Thick Cable 120 Adept SmartController User’s Guide, Rev. E DeviceNet Connectors Connector DescriptionTermination of the DeviceNet Network Adept SmartController User’s Guide, Rev. E 121 Power Capabilities of a DeviceNet Cable System Power Supply and the DeviceNet Bus122 Adept SmartController User’s Guide, Rev. E Length of Dropline Maximum Current Adept SmartController User’s Guide, Rev. E 123 Figure B-6. DeviceNet Connector Pinouts 124 Adept SmartController User’s Guide, Rev. E Using the Manual C Control Pendant MCP MCP Enable Switch Function on CAT-3 SmartControllerManual Control Pendant Basics Adept SmartController User’s Guide, Rev. E 125 Position Enable Switch Appendix C Using the Manual Control Pendant MCP126 Adept SmartController User’s Guide, Rev. E MCP-4 Compatibility Manual Control Pendant BasicsAdept SmartController User’s Guide, Rev. E 127 128 Adept SmartController User’s Guide, Rev. E CMD Connecting the MCP Adept SmartController User’s Guide, Rev. E 129 MCP Layout Soft ButtonsFunction Buttons 130 Adept SmartController User’s Guide, Rev. E Mode Control and Joint/Axis Control Buttons Emergency Stop From the MCPData Entry Buttons Speed Bars and Slow Button Re-Enabling Power After Enable Switch Released Original SmartControllerCAT-3 SmartController 132 Adept SmartController User’s Guide, Rev. E Background Mode MCP Predefined FunctionsIntroduction Predefined Function Buttons Edit Function 134 Adept SmartController User’s Guide, Rev. E Display Function Adept SmartController User’s Guide, Rev. E 135 136 Adept SmartController User’s Guide, Rev. E CMD Function Clear Error FunctionAdept SmartController User’s Guide, Rev. E 137 Figure C-10. Command CMD Function Button 138 Adept SmartController User’s Guide, Rev. E Prog Set Function Adept SmartController User’s Guide, Rev. E 139 Moving a Robot or Motion Device With the MCP Mode Control Buttons140 Adept SmartController User’s Guide, Rev. E Emergency Stop Switch Moving a Robot or Motion Device With the MCPCOMP/PWR Button MAN/HALT Button Speed Bars Joint/Axis Control Buttons142 Adept SmartController User’s Guide, Rev. E Comp Mode Slow ButtonRobot States World State Tool State 144 Adept SmartController User’s Guide, Rev. E +RZ Adept SmartController User’s Guide, Rev. E 145 Figure C-16. Tool State Six-Axis Robot 146 Adept SmartController User’s Guide, Rev. E Joint State Adept SmartController User’s Guide, Rev. E 147 Free State 148 Adept SmartController User’s Guide, Rev. E Controlling More Than One Robot Adept SmartController User’s Guide, Rev. E 149 DEV LED state Robot selected by pendant Robots With Fewer Than Six JointsRobots With More Than Six Joints Joint/Axis LED state Joint range Index Adept SmartController User’s Guide, Rev. E 151 Index 152 Adept SmartController User’s Guide, Rev. E 143 Adept SmartController User’s Guide, Rev. E 153 154 Adept SmartController User’s Guide, Rev. E Page Triad Drive