Nortech Systems RS-232/TERM, XUSR, RS-422/485, XSYS specs

Connecting Customer-Supplied Safety and Power Control Equipment

Figure 3-5shows an E-Stop diagram for the original, non-CAT-3 version of the Adept SmartController.

E-Stop, High Power On/Off and MANUAL/AUTO Controls

5 V

FrontXFP-7

Panel

System

Power Grn

LED

XFP-15

		Logic cyclic
		check state
ES1	ES2	machines
ES1	ES2
		Channel 1
		Channel 2

24 V

	Manual/Auto
Front Panel	Enable
Front Panel

XFP-3

XFP-4

XFP-11XFP-12

MM1MM2

Manual/Auto Keyswitch

-Manual = Open ()

-Manual => (<250 mm/s)

-Auto => 100%

5 V

24 V

XFP-5

XFP-6

6V, 1.2 W

Front Panel

bulb

XFP-13

XFP-14

-

+

0.24V

V+ burned out

4.7

bulb notify

V+ High

(prevents High

Power enable)

Power request

HP Light

Enable)

24 V

Internal Connections

F

M

User Supplied Connections

Channel 1

Channel 2

E-Stop

ESTOPSRC

Enable

XFP-1

XFP-2

Front Panel

XFP-9

XFP-10

MCP

XUSER-2

User E-Stop and

XUSER-1

Gate Interlock

(Jumper closed when

XUSER-14

not used, MUST open

both channels

XUSER-15

independently if used.)

XUSER-7

ES1

XUSER-8

ES2

XUSER-21

User E-Stop Indication

ES1

ES2

ESTOPSRC

XUSER-20

XUSER-4

XUSER-3

Line E-Stop

(External User

XUSER-16

E-Stop system)

XUSER-17

MCP4

XUSER-9

XUSER-10

Enable

Switch

MM2

User Manual / Auto Indication

Note 1

MM1

XUSER-23

(Manual = Open)

MM1 MM1

MM2

XUSER-22

MM2

XUSER-6

High

XUSER-5

Muted Safety Gate

- Active in auto mode

Power

only

On / Off

XUSER-18

(Jumper closed when

not used)

XUSER-19

ESTOPSRC

XSYS-2

XSYS-6

XSYS-7

XSYS-3

XSYS-9

XSYS-1

XSYS-5

E-Stop

E-Stop

E-Stop

Reset

Auto 1

Manual 2

E-Stop

E-Stop

Manual 1

Auto 2

XSYS signals go to PDU, when required (No User Connection)

Note 1: If MCP-3 is used, an adapter plug must be used at the XMCP connector to close the Channel 2 Enable.

Figure 3-5. Non-CAT-3 E-Stop Circuit on XUSR and XFP Connectors

Adept SmartController User’s Guide, Rev. E

53

Image 53

Nortech Systems RS-232/TERM, XUSR, RS-422/485, XSYS manual Stop, High Power On/Off and MANUAL/AUTO Controls

RS-422/485, XSYS, XUSR, RS-232/TERM specifications

Nortech Systems offers a comprehensive suite of serial communication solutions, including RS-232/TERM, XUSR, XSYS, and RS-422/485 interfaces. These products are designed to facilitate reliable and high-speed data transmission in various industrial applications, making them essential for connecting devices in automation, telecommunications, and data acquisition systems.

The RS-232/TERM interface is a widely adopted standard for serial communication, known for its simplicity and robustness. It supports point-to-point communication over relatively short distances, typically up to 50 feet. Key features include a maximum baud rate of up to 115.2 kbps, error-checking capabilities, and a straightforward connection process, making it ideal for connecting peripheral devices like printers, modems, and barcode scanners.

Building on the RS-232 standard, the XUSR and XSYS devices offer enhanced functionalities and flexibility. XUSR, for instance, supports not just traditional RS-232 connections, but also protocol conversion for various serial interfaces, facilitating seamless integration of legacy systems with modern networking technologies. It is particularly useful in environments where multiple protocols need to be managed simultaneously.

XSYS is designed for more complex applications and supports advanced communication features such as multi-drop configurations, enabling it to connect multiple devices on a single bus. This makes it suitable for extensive industrial networks where space and wiring complexity need to be minimized. Synchronous and asynchronous data transfer modes ensure that the XSYS is adaptable for both real-time data collection and standard command-response applications.

On the other hand, RS-422/485 interfaces excel in long-distance communication, allowing for data transmission over distances up to 4,000 feet. They are designed for multi-point connections, supporting up to 32 devices on a single bus through differential signaling, which enhances noise immunity. These characteristics make RS-422/485 particularly well-suited for environments with electromagnetic interference, such as factories or subways.

Nortech Systems’ serial communication solutions emphasize reliability, ease of use, and versatility. With their commitment to high performance and user satisfaction, these interfaces provide critical connectivity in today’s increasingly automated and interconnected world. Whether in data centers, manufacturing setups, or remote sensor networks, Nortech's offerings stand out for their reliability, efficiency, and adaptability, ensuring effective data communication across diverse applications.

Contents

User’s Guide Adept SmartControllerPage 00356-00100, Rev. E May Page Table of Contents SmartController Operation Table of Contents SmartController Maintenance SDIO Module Using the Manual Control Pendant MCP 125 Index Figure A-1 List of Figures List of Figures List of Tables List of Tables Product Description IntroductionAdept SmartController CS Adept SmartController CX Related Manuals How Can I Get Help?Adept Document Library Introduction Reading and Training for Users and Operators Safety Computer Controlled Robots and Motion Devices System SafeguardsSafety Features on the Front Panel Program Security SafetyManually Controlled Robots and Motion Devices Other Computer-Controlled Devices Inappropriate Uses of the Adept SmartController Standards Compliance Identification CAT-3 Version of SmartControllerFunctionality Changes Stop Circuit Operational Change in SmartModule Systems Controller Installation SmartController InstallationBefore Unpacking Upon Unpacking Repacking for Relocation SmartController InstallationSpace Around the Chassis Mounting the SmartController Rack Mounting the SmartController Controller Installation Panel Mounting the SmartController Panel Mounting the SmartController Table Mounting the SmartController Table Mounting the SmartController CompactFlash Memory Card Stacking Components CompactFlash Memory Card Compartment Installing CompactFlash 24VDC Power Specifications Connecting Power Grounding 24VDC Power CablingDaisy-Chaining Power Grounding Point Installing 24VDC Connectors V Connectors Ieee 1394 Cable Specifications PDU2 System Cable Installation System Cable Installation Page SmartController Operation SmartController CS Connectors and IndicatorsTop Three Status LEDs Green Indicates Red Indicates SW1 DIP switches LED Display Error # DescriptionDeviceNet connector Bottom Three Status LEDs RS-232 and RS-422/485 connectors Ethernet Eth 10/100 connectorXdio connector Xusr connector SmartController CX Connectors and Indicators Manual/Automatic Mode Switch System 5V Power On LEDHigh Power On/Off Switch & Lamp Front Panel Factory Default Settings Configuring the ControllerDIP-Switch Settings Emergency Stop Switch Row # Interpretation Configuring the ControllerAdeptWindows PC Graphical User Interface Ascii Terminal RS-232 Connectors SmartController Serial I/O ConnectorsAuto Boot Pin Signal Type Controller Connector + Designation RS-422/485 ConnectorSmartController Serial I/O Connectors Graphical Interface Using AdeptWindows Installing the User Interface Installing the User Interface Text Interface Using a PC with HyperTerminal SoftwareInstallation Procedure Start = Programs = Accessories = HyperTerminal Recommended Terminal for Text-Based Systems Text Interface Using a Terminal Pin Description Comments Shorted if Pairs Not Used Connecting Equipment to the System Description Comments Pin Pairs Pin Xmcp Pin MCP Description Pin D-Sub Pin CPC CAT-3 E-Stop Circuit on Xusr and XFP Connectors Stop, High Power On/Off and MANUAL/AUTO Controls Emergency Stop Circuits Adept Front Panel Schematic Line E-Stop Input Muted Safety Gate E-Stop CircuitryUser E-Stop Indication Remote Sensing of E-Stop User High Power On Indication Remote Manual Mode Remote Front Panel Usage Remote High Power On/Off ControlHigh Power On/Off Lamp Remote MCP Usage Connecting Customer-Supplied Digital I/O Equipment Input Signals Xdio ConnectorConnecting Customer-Supplied Digital I/O Equipment Fast Input Signals 1001 to React Input Signals 1001 to 11. DIO Output Specifications Xdio connector Output Signals Digital Output Wiring for Xdio Connector Pin Signal Screw-Terminal Field-Wiring Adapter Blocks Digital I/O Connector Ordering Details Third-Party Sources Belt Encoder Interface on SmartController CX Channel Signal PinBelt Encoder Interface on SmartController CX Belt Encoder Typical Input Circuit AdeptVision sAVI Option SAVI Board FeaturesIntroduction SAVI Board System Requirements and Restrictions Pixel Format Camera CompatibilityAdeptVision sAVI Inspection System Limitations Guidelines for Cameras High Resolution Cameras Standard Resolution CamerasCameras Supported Camera Compatibility Two-Camera Breakout Cable for RS-170 Cameras Camera Cables Camera Cables Four-Camera Breakout Cable for RS-170 CamerasMeter Camera Extension Cables Connecting the Cables to the RS-170 Standard Camera Installing Camera Cables Camera Cable Installation Drawing RS-170 Installing Camera Cables Camera Cable Pin and Signal Information Pin Function Camera Cable Pin and Signal Information Pin Function Pin Locations for Camera Cable Connector 12-Pin Hirose Male From Pin Function From Pin Function Str/Pwr User +12 V to cameras User power return Pin Pin SAVI Board Specifications SAVI Board SpecificationsPage Changing the Lamp in the High Power Indicator SmartController Maintenance Lamp Body Contact Alignment SmartController Maintenance SmartController Dimensions Technical Specifications Technical Specifications SDIO Dimensions Adept Front Panel Dimensions Adept Front Panel Dimensions Adept Front Panel Back View Adept MCP Dimensions Adept MCP Dimensions MCP Cradle Dimensions Mounting the sDIO SDIO Module a Appendix a sDIO Module Rack Mounting the sDIO Mounting the sDIO Panel Mounting the sDIO Stack Mounting Installing the sDIOTable Mounting the sDIO Default sDIO I/O Configuration Configuring a Single sDIOConfiguring a Single sDIO Input Signal Block Byte Output Signal Numbers Configure 1394 DIO Modifying the Default sDIO ConfigurationAssigning sDIO Signal Blocks + System Configuration Data Then, press Enter to continue Assigning I/O Signal NumbersEnter new value Do you want to save these changes? 100 Adept SmartController User’s Guide, Rev. E Edit system configuration Then, press Enter to continue Adept SmartController User’s Guide, Rev. E 101 SDIO Signal Mapping Example 102 Adept SmartController User’s Guide, Rev. E Using Multiple sDIO Modules Configuring a System with an sDIO and a RIO SDIO Module Connectors and IndicatorsSDIO Module Connectors and Indicators Status LEDs 104 Adept SmartController User’s Guide, Rev. E SDIO Digital I/O SignalsSDIO Inputs Adept SmartController User’s Guide, Rev. E 105 SDIO Digital I/O Signals SDIO Outputs Testing sDIO OutputsSDIO LEDs 106 Adept SmartController User’s Guide, Rev. E Adept SmartController User’s Guide, Rev. E 107 SDIO Output Power Supply Current SelectionIllumination Upper LED Link Lower LED OK SF 108 Adept SmartController User’s Guide, Rev. E Parameter Value Adept SmartController User’s Guide, Rev. E 109 Smart-DIO 110 Adept SmartController User’s Guide, Rev. E Optional DIO CablesLabeling Cables Adept SmartController User’s Guide, Rev. E 111 Input and Output Cable Wiring InformationPin Signal Wire Number Group Color Locations 112 Adept SmartController User’s Guide, Rev. E Adept SmartController User’s Guide, Rev. E 113 Pin Group Signal name Wire Number Color Pin Locations 114 Adept SmartController User’s Guide, Rev. E Volume DeviceNet SpecificationsAdept DeviceNet B Adept SmartController User’s Guide, Rev. E 115 Limitations of the Adept DeviceNet Scanner Pin Signal NameAdept Supplied DeviceNet Hardware Appendix B Adept DeviceNet Adept SmartController User’s Guide, Rev. E 117 DeviceNet Physical Layer and MediaDeviceNet Physical Layer and Media 118 Adept SmartController User’s Guide, Rev. E Adept SmartController User’s Guide, Rev. E 119 Data Rates Kbps 120 Adept SmartController User’s Guide, Rev. E Figure B-2. DeviceNet Thick Cable Connector Description DeviceNet ConnectorsTermination of the DeviceNet Network Adept SmartController User’s Guide, Rev. E 121 122 Adept SmartController User’s Guide, Rev. E Power Supply and the DeviceNet BusPower Capabilities of a DeviceNet Cable System Adept SmartController User’s Guide, Rev. E 123 Length of Dropline Maximum Current 124 Adept SmartController User’s Guide, Rev. E Figure B-6. DeviceNet Connector Pinouts MCP Enable Switch Function on CAT-3 SmartController Using the Manual C Control Pendant MCPManual Control Pendant Basics Adept SmartController User’s Guide, Rev. E 125 126 Adept SmartController User’s Guide, Rev. E Appendix C Using the Manual Control Pendant MCPPosition Enable Switch Adept SmartController User’s Guide, Rev. E 127 Manual Control Pendant BasicsMCP-4 Compatibility CMD 128 Adept SmartController User’s Guide, Rev. E Adept SmartController User’s Guide, Rev. E 129 Connecting the MCP Soft Buttons MCP LayoutFunction Buttons 130 Adept SmartController User’s Guide, Rev. E Emergency Stop From the MCP Mode Control and Joint/Axis Control ButtonsData Entry Buttons Speed Bars and Slow Button Original SmartController Re-Enabling Power After Enable Switch ReleasedCAT-3 SmartController 132 Adept SmartController User’s Guide, Rev. E MCP Predefined Functions Background ModeIntroduction Predefined Function Buttons 134 Adept SmartController User’s Guide, Rev. E Edit Function Adept SmartController User’s Guide, Rev. E 135 Display Function 136 Adept SmartController User’s Guide, Rev. E Adept SmartController User’s Guide, Rev. E 137 Clear Error FunctionCMD Function 138 Adept SmartController User’s Guide, Rev. E Figure C-10. Command CMD Function Button Adept SmartController User’s Guide, Rev. E 139 Prog Set Function 140 Adept SmartController User’s Guide, Rev. E Mode Control ButtonsMoving a Robot or Motion Device With the MCP Moving a Robot or Motion Device With the MCP Emergency Stop SwitchCOMP/PWR Button MAN/HALT Button 142 Adept SmartController User’s Guide, Rev. E Joint/Axis Control ButtonsSpeed Bars Slow Button Comp ModeRobot States World State 144 Adept SmartController User’s Guide, Rev. E Tool State Adept SmartController User’s Guide, Rev. E 145 +RZ 146 Adept SmartController User’s Guide, Rev. E Figure C-16. Tool State Six-Axis Robot Adept SmartController User’s Guide, Rev. E 147 Joint State 148 Adept SmartController User’s Guide, Rev. E Free State Adept SmartController User’s Guide, Rev. E 149 Controlling More Than One Robot Robots With Fewer Than Six Joints DEV LED state Robot selected by pendantRobots With More Than Six Joints Joint/Axis LED state Joint range Adept SmartController User’s Guide, Rev. E 151 Index 152 Adept SmartController User’s Guide, Rev. E Index Adept SmartController User’s Guide, Rev. E 153 143 154 Adept SmartController User’s Guide, Rev. E Page Triad Drive