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manual Oil, Gas & Gas/Oil Boilers - Water, Installation Operation & Maintenance Manual
Models:
Gas/Oil Boilers
1
1
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Specs
Install
Repair Parts
2 Series LC Dimensional Diagram
1 Jacket Top & Side Panel Placement
Dimension
Maintenance
F.Connect Supply Wiring
Assembly Kit Cartons
E.Boiler Setting
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Series
LC/LCE
Oil, Gas &
Gas/Oil Boilers – Water
Installation,
Operation &
Maintenance
Manual
Page 2
Page 1
Image 1
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Contents
Oil, Gas & Gas/Oil Boilers - Water
Installation Operation & Maintenance Manual
Series LC/LCE
TABLE OF CONTENTS
TABLE OF CONTENTS
USING THIS MANUAL
USING THIS MANUAL
DANGER
B.SPECIAL ATTENTION BOXES
PREINSTALLATION
1. PREINSTALLATION
A.ACCESSIBILITY CLEARANCES
Figure 1.1 Clearance Requirements
B.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION
PREINSTALLATION
C.COMBUSTION AND VENTILATION AIR
D.CHIMNEY OR VENT
E.BOILER SETTING
PREINSTALLATION
Figure 1.4 Foundation Layout
F.INSTALLATION SURVEY
PREINSTALLATION
G.PLANNING THE LAYOUT
H.VERIFY COMPONENTS
Table 1.2A Series LC Shipping List
PREINSTALLATION
Assembly Kit Cartons
PREINSTALLATION
Table 1.2B Series LCE Shipping List
Boiler
Table 1.6A Burner Mounting Plates
PREINSTALLATION
Table 1.6B Burner Mounting Plates
PREINSTALLATION
Table 1.7 Trim Cartons
Table 1.8 Control Cartons
PLACE THE BOILER
2. PLACE THE BOILER
A.PACKAGED BOILER
B.ASSEMBLED BLOCK BOILER
Figure 2.2 Flow Port Machining & Gasket
PLACE THE BOILER
Figure 2.3 Apply Silcone Sealant
PLACE THE BOILER
PLACE THE BOILER
PLACE THE BOILER
PLACE THE BOILER
Figure 2.7 Torque Specification/Procedure
Figure 2.8 Section Positioning Numbering
Table 2.1 Section Numbering Sequence
PLACE THE BOILER
PLACE THE BOILER
D.INSTALL COILS OR PLATES
E.HYDROSTATIC TEST THE BOILER
DO NOT EXCEED THESE PRESSURES
G.INSTALL FLUE COLLAR
F.APPLY CLEANOUT COVER PLATES
Figure 2.11 Install Cleanout Cover Plates
PLACE THE BOILER
I.INSTALL CHAMBER LINER
H.INSTALL FLUE BAFFLES
PLACE THE BOILER
Figure 2.14 Flue Baffle Locations
PIPE THE BOILER
3. PIPE THE BOILER
C. LOW SYSTEM TEMPERATURE
1.Low Return Temperature Piping, General
Figure 3.2 LC/LCE Boiler Piping
PIPE THE BOILER
3.Variable Low Temperature
2.Constant Low Temperature
PIPE THE BOILER
Figure 3.3 Fixed By-PassPiping, Single Boiler
PIPE THE BOILER
F.MULTIPLE BOILER INSTALLATIONS
D.CHILLED WATER SYSTEMS
E.HIGH FLOW RATE PIPING
PIPE THE BOILER
PIPE THE BOILER
PIPE THE BOILER
ASSEMBLE THE JACKET
4. ASSEMBLE THE JACKET
Table 4.1 Jacket Top & Side Panel Placement
A.PREPARE THE PARTS
ASSEMBLE THE JACKET
Figure 4.2 Jacket Assembly
5. VENTING
6. INSTALL THE BURNER
VENTING
B.INSTALL BURNER MOUNTING PLATE
Table 6.1 Combustion Chamber Dimensions
INSTALL THE BURNER
CONNECT FUEL PIPING
7. CONNECT FUEL PIPING
B.INSTALL FUEL OIL PIPING
C.INSTALL GAS SUPPLY PIPING
Pipe Length
CONNECT FUEL PIPING
INSTALL CONTROLS AND TRIM
8. INSTALL CONTROLS AND TRIM
A.INSTALL SAFETY RELIEF VALVE
B.INSTALL DRAIN VALVE
F.CONNECT SUPPLY WIRING
INSTALL CONTROLS AND TRIM
G.INSTALL CONTROL WIRING
E.PIPE TANKLESS HEATERS IF USED
Figure 8.2 Control and Pipe Tapping Locations
INSTALL CONTROLS AND TRIM
Figure 8.3 Suggested Piping - Single Tankless Coil Installation
INSTALL CONTROLS AND TRIM
STARTING THE BOILER
9. STARTING THE BOILER
A.CHECK THE PIPING
B.FILL THE BOILER
D.CHECK BOILER CONTROLS
STARTING THE BOILER
MAINTENANCE
10. MAINTENANCE
C.MAINTENANCE - ANNUAL
MAINTENANCE
A.PLACING BOILER IN OPERATION
B.TO SHUT DOWN THE BOILER
D.MONTHLY MAINTENANCE
MAINTENANCE
E.DAILY MAINTENANCE
BOILER RATINGS & DIMENSIONS
11. BOILER RATINGS & DIMENSIONS
Table 11.1 Series LC/LCE Boiler Ratings
SERIES LC/LCE BOILER RATINGS
Figure 11.2 Series LC Dimensional Diagram
BOILER RATINGS & DIMENSIONS
Figure 11.3 Series LCE Dimensional Diagram
Table 11.2 Series LC/LCE Boiler Dimensions
BOILER RATINGS & DIMENSIONS
SERIES LC/LCE BOILER DIMENSIONS
REPAIR PARTS
12. REPAIR PARTS
Figure 12.1 Series LC Boiler Assembly
Table 12.1A Series LC Repair Parts
REPAIR PARTS
Item No
Description
Table 12.1B Series LC Repair Parts continued
REPAIR PARTS
Item No
Description
Figure 12.2 Series LCE Boiler Assembly
REPAIR PARTS
Table 12.2A Series LCE Repair Parts
REPAIR PARTS
Item No
Description
Table 12.2B Series LCE Repair Parts continued
REPAIR PARTS
Item No
Description
Page
Page
Installation Operation & Maintenance Manual
Oil, Gas & Gas/Oil Boilers Water
TO THE INSTALLER
Qualified Service Agency
