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PB Heat Gas/Oil Boilers manual Place The Boiler, A.Packaged Boiler, B.Assembled Block Boiler

Models: Gas/Oil Boilers

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PLACE THE BOILER

PLACE THE BOILER

2. PLACE THE BOILER

A.PACKAGED BOILER

1.Remove crate top and sides. Remove any loose cartons. Remove burner support pedestal and nipple, if supplied

2.Lift boiler off crate pallet. Move to location determined in Chapter 1: Preinstallation.

3.Remove lifting frame and hardware.

4.Re-install burner support pedestal and nipple if necessary.

5.Proceed to Chapter 3: Piping the Boiler.

B.ASSEMBLED BLOCK BOILER

1.Move block to location determined in Chapter 1: Preinstallation.

2.Remove lifting frame and hardware.

3.Proceed to Section D: Install Coils or Plates

C.KNOCKDOWN BOILER

1.Place channel rails as shown in Figure 1.4.

2.Open the Section Assembly Kit cartons. These cartons contain the parts needed for assembly of the sections.

3.Place the Back Section on the floor as shown in Figure 2.1.

4.The Back Section combustion chamber area is lined with a ceramic fiber blanket liner. Make sure the liner is in good condition. Minor tears are not a problem, but there should be no holes in the insulation.

Figure 2.1: Lay Sections on Floor and Apply Rope Seal and Gaskets

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PB Heat Gas/Oil Boilers manual Place The Boiler, A.Packaged Boiler, B.Assembled Block Boiler, C.Knockdown Boiler

Contents

Installation Operation & Maintenance Manual Oil, Gas & Gas/Oil Boilers - WaterSeries LC/LCE TABLE OF CONTENTS TABLE OF CONTENTSUSING THIS MANUAL USING THIS MANUALDANGER B.SPECIAL ATTENTION BOXES1. PREINSTALLATION PREINSTALLATIONA.ACCESSIBILITY CLEARANCES Figure 1.1 Clearance RequirementsPREINSTALLATION B.CLEARANCE FROM COMBUSTIBLE CONSTRUCTIONC.COMBUSTION AND VENTILATION AIR D.CHIMNEY OR VENTPREINSTALLATION E.BOILER SETTINGFigure 1.4 Foundation Layout PREINSTALLATION F.INSTALLATION SURVEYG.PLANNING THE LAYOUT H.VERIFY COMPONENTSPREINSTALLATION Table 1.2A Series LC Shipping ListPREINSTALLATION Assembly Kit CartonsTable 1.2B Series LCE Shipping List BoilerPREINSTALLATION Table 1.6A Burner Mounting PlatesPREINSTALLATION Table 1.6B Burner Mounting PlatesTable 1.7 Trim Cartons Table 1.8 Control Cartons2. PLACE THE BOILER PLACE THE BOILERA.PACKAGED BOILER B.ASSEMBLED BLOCK BOILERPLACE THE BOILER Figure 2.2 Flow Port Machining & GasketFigure 2.3 Apply Silcone Sealant PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Figure 2.7 Torque Specification/Procedure PLACE THE BOILERFigure 2.8 Section Positioning Numbering Table 2.1 Section Numbering SequencePLACE THE BOILER D.INSTALL COILS OR PLATES PLACE THE BOILERE.HYDROSTATIC TEST THE BOILER DO NOT EXCEED THESE PRESSURESF.APPLY CLEANOUT COVER PLATES G.INSTALL FLUE COLLARFigure 2.11 Install Cleanout Cover Plates PLACE THE BOILERH.INSTALL FLUE BAFFLES I.INSTALL CHAMBER LINERPLACE THE BOILER Figure 2.14 Flue Baffle Locations3. PIPE THE BOILER PIPE THE BOILERC. LOW SYSTEM TEMPERATURE 1.Low Return Temperature Piping, GeneralPIPE THE BOILER Figure 3.2 LC/LCE Boiler Piping2.Constant Low Temperature 3.Variable Low TemperaturePIPE THE BOILER Figure 3.3 Fixed By-PassPiping, Single BoilerF.MULTIPLE BOILER INSTALLATIONS PIPE THE BOILERD.CHILLED WATER SYSTEMS E.HIGH FLOW RATE PIPINGPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER 4. ASSEMBLE THE JACKET ASSEMBLE THE JACKETTable 4.1 Jacket Top & Side Panel Placement A.PREPARE THE PARTSFigure 4.2 Jacket Assembly ASSEMBLE THE JACKET6. INSTALL THE BURNER 5. VENTINGVENTING B.INSTALL BURNER MOUNTING PLATEINSTALL THE BURNER Table 6.1 Combustion Chamber Dimensions7. CONNECT FUEL PIPING CONNECT FUEL PIPINGB.INSTALL FUEL OIL PIPING C.INSTALL GAS SUPPLY PIPINGCONNECT FUEL PIPING Pipe Length8. INSTALL CONTROLS AND TRIM INSTALL CONTROLS AND TRIMA.INSTALL SAFETY RELIEF VALVE B.INSTALL DRAIN VALVEINSTALL CONTROLS AND TRIM F.CONNECT SUPPLY WIRINGG.INSTALL CONTROL WIRING E.PIPE TANKLESS HEATERS IF USEDINSTALL CONTROLS AND TRIM Figure 8.2 Control and Pipe Tapping LocationsINSTALL CONTROLS AND TRIM Figure 8.3 Suggested Piping - Single Tankless Coil Installation9. STARTING THE BOILER STARTING THE BOILERA.CHECK THE PIPING B.FILL THE BOILERSTARTING THE BOILER D.CHECK BOILER CONTROLS10. MAINTENANCE MAINTENANCEMAINTENANCE C.MAINTENANCE - ANNUALA.PLACING BOILER IN OPERATION B.TO SHUT DOWN THE BOILERMAINTENANCE D.MONTHLY MAINTENANCEE.DAILY MAINTENANCE 11. BOILER RATINGS & DIMENSIONS BOILER RATINGS & DIMENSIONSTable 11.1 Series LC/LCE Boiler Ratings SERIES LC/LCE BOILER RATINGSBOILER RATINGS & DIMENSIONS Figure 11.2 Series LC Dimensional DiagramFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONS Table 11.2 Series LC/LCE Boiler DimensionsSERIES LC/LCE BOILER DIMENSIONS 12. REPAIR PARTS REPAIR PARTSFigure 12.1 Series LC Boiler Assembly REPAIR PARTS Table 12.1A Series LC Repair PartsItem No DescriptionREPAIR PARTS Table 12.1B Series LC Repair Parts continuedItem No DescriptionREPAIR PARTS Figure 12.2 Series LCE Boiler AssemblyREPAIR PARTS Table 12.2A Series LCE Repair PartsItem No DescriptionREPAIR PARTS Table 12.2B Series LCE Repair Parts continuedItem No DescriptionPage Page Oil, Gas & Gas/Oil Boilers Water Installation Operation & Maintenance ManualTO THE INSTALLER Qualified Service Agency