Manuals / PB Heat / Household Appliance / Boiler

PB Heat Gas/Oil Boilers manual Pipe The Boiler

Models: Gas/Oil Boilers

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PIPE THE BOILER

Figure 3.7: Multiple Boiler Piping, System Return Temperature Above 130°F on Gas, 150°F on Oil

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PB Heat Gas/Oil Boilers manual Pipe The Boiler

Contents

Installation Operation & Maintenance Manual Oil, Gas & Gas/Oil Boilers - WaterSeries LC/LCE TABLE OF CONTENTS TABLE OF CONTENTSB.SPECIAL ATTENTION BOXES USING THIS MANUALUSING THIS MANUAL DANGERFigure 1.1 Clearance Requirements 1. PREINSTALLATIONPREINSTALLATION A.ACCESSIBILITY CLEARANCESD.CHIMNEY OR VENT PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION C.COMBUSTION AND VENTILATION AIRPREINSTALLATION E.BOILER SETTINGFigure 1.4 Foundation Layout H.VERIFY COMPONENTS PREINSTALLATIONF.INSTALLATION SURVEY G.PLANNING THE LAYOUTTable 1.2A Series LC Shipping List PREINSTALLATIONBoiler PREINSTALLATIONAssembly Kit Cartons Table 1.2B Series LCE Shipping ListTable 1.6A Burner Mounting Plates PREINSTALLATIONTable 1.8 Control Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.7 Trim CartonsB.ASSEMBLED BLOCK BOILER 2. PLACE THE BOILERPLACE THE BOILER A.PACKAGED BOILERPLACE THE BOILER Figure 2.2 Flow Port Machining & GasketFigure 2.3 Apply Silcone Sealant PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Table 2.1 Section Numbering Sequence Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Figure 2.8 Section Positioning NumberingPLACE THE BOILER DO NOT EXCEED THESE PRESSURES D.INSTALL COILS OR PLATESPLACE THE BOILER E.HYDROSTATIC TEST THE BOILERPLACE THE BOILER F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR Figure 2.11 Install Cleanout Cover PlatesFigure 2.14 Flue Baffle Locations H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER PLACE THE BOILERB.SUPPLY AND RETURN PIPING 3. PIPE THE BOILERPIPE THE BOILER A.PREPARATIONFigure 3.2 LC/LCE Boiler Piping PIPE THE BOILERFigure 3.3 Fixed By-PassPiping, Single Boiler PIPE THE BOILER2.Constant Low Temperature 3.Variable Low TemperatureE.HIGH FLOW RATE PIPING F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER D.CHILLED WATER SYSTEMSPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER A.PREPARE THE PARTS 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET Table 4.1 Jacket Top & Side Panel PlacementASSEMBLE THE JACKET Figure 4.2 Jacket AssemblyB.INSTALL BURNER MOUNTING PLATE 6. INSTALL THE BURNER5. VENTING VENTINGTable 6.1 Combustion Chamber Dimensions INSTALL THE BURNERC.INSTALL GAS SUPPLY PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING B.INSTALL FUEL OIL PIPINGPipe Length CONNECT FUEL PIPINGB.INSTALL DRAIN VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM A.INSTALL SAFETY RELIEF VALVEE.PIPE TANKLESS HEATERS IF USED INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING G.INSTALL CONTROL WIRINGFigure 8.2 Control and Pipe Tapping Locations INSTALL CONTROLS AND TRIMFigure 8.3 Suggested Piping - Single Tankless Coil Installation INSTALL CONTROLS AND TRIMB.FILL THE BOILER 9. STARTING THE BOILERSTARTING THE BOILER A.CHECK THE PIPINGD.CHECK BOILER CONTROLS STARTING THE BOILERMAINTENANCE 10. MAINTENANCEB.TO SHUT DOWN THE BOILER MAINTENANCEC.MAINTENANCE - ANNUAL A.PLACING BOILER IN OPERATIONMAINTENANCE D.MONTHLY MAINTENANCEE.DAILY MAINTENANCE SERIES LC/LCE BOILER RATINGS 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS Table 11.1 Series LC/LCE Boiler RatingsBOILER RATINGS & DIMENSIONS Figure 11.2 Series LC Dimensional DiagramFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONS Table 11.2 Series LC/LCE Boiler DimensionsSERIES LC/LCE BOILER DIMENSIONS 12. REPAIR PARTS REPAIR PARTSFigure 12.1 Series LC Boiler Assembly Description REPAIR PARTSTable 12.1A Series LC Repair Parts Item NoDescription REPAIR PARTSTable 12.1B Series LC Repair Parts continued Item NoFigure 12.2 Series LCE Boiler Assembly REPAIR PARTSDescription REPAIR PARTSTable 12.2A Series LCE Repair Parts Item NoDescription REPAIR PARTSTable 12.2B Series LCE Repair Parts continued Item NoPage Page Qualified Service Agency Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual TO THE INSTALLER