Manuals / PB Heat / Household Appliance / Boiler

PB Heat manual Oil, Gas & Gas/Oil Boilers Water, Series LC/LCE, Pb Heat, Llc, To The Installer

Models: Gas/Oil Boilers

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Series LC/LCE

Oil, Gas & Gas/Oil Boilers

Water

Installation,

Operation &

Maintenance

Manual

TO THE INSTALLER:

This manual is the property of the owner and must be affixed near the boiler for future reference.

TO THE OWNER:

This boiler should be inspected annually by aQualified Service Agency.

HI Division	ASME
of gama

PB HEAT, LLC

PO BOX 447 • NEW BERLINVILLE, PA 19545-0447

©2007	LC8043 R8 (3/07-2M)
	Printed in U.S.A.

Page 55

Image 55

PB Heat Oil, Gas & Gas/Oil Boilers Water, Series LC/LCE, Installation Operation & Maintenance Manual, Pb Heat, Llc

Contents

Oil, Gas & Gas/Oil Boilers - Water Installation Operation & Maintenance ManualSeries LC/LCE TABLE OF CONTENTS TABLE OF CONTENTSB.SPECIAL ATTENTION BOXES USING THIS MANUALUSING THIS MANUAL DANGERFigure 1.1 Clearance Requirements 1. PREINSTALLATIONPREINSTALLATION A.ACCESSIBILITY CLEARANCESD.CHIMNEY OR VENT PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION C.COMBUSTION AND VENTILATION AIRE.BOILER SETTING PREINSTALLATIONFigure 1.4 Foundation Layout H.VERIFY COMPONENTS PREINSTALLATIONF.INSTALLATION SURVEY G.PLANNING THE LAYOUTTable 1.2A Series LC Shipping List PREINSTALLATIONBoiler PREINSTALLATIONAssembly Kit Cartons Table 1.2B Series LCE Shipping ListTable 1.6A Burner Mounting Plates PREINSTALLATIONTable 1.8 Control Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.7 Trim CartonsB.ASSEMBLED BLOCK BOILER 2. PLACE THE BOILERPLACE THE BOILER A.PACKAGED BOILERFigure 2.2 Flow Port Machining & Gasket PLACE THE BOILERFigure 2.3 Apply Silcone Sealant PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Table 2.1 Section Numbering Sequence Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Figure 2.8 Section Positioning NumberingPLACE THE BOILER DO NOT EXCEED THESE PRESSURES D.INSTALL COILS OR PLATESPLACE THE BOILER E.HYDROSTATIC TEST THE BOILERPLACE THE BOILER F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR Figure 2.11 Install Cleanout Cover PlatesFigure 2.14 Flue Baffle Locations H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER PLACE THE BOILER1.Low Return Temperature Piping, General 3. PIPE THE BOILERPIPE THE BOILER C. LOW SYSTEM TEMPERATUREFigure 3.2 LC/LCE Boiler Piping PIPE THE BOILERFigure 3.3 Fixed By-PassPiping, Single Boiler 2.Constant Low Temperature3.Variable Low Temperature PIPE THE BOILERE.HIGH FLOW RATE PIPING F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER D.CHILLED WATER SYSTEMSPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER A.PREPARE THE PARTS 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET Table 4.1 Jacket Top & Side Panel PlacementASSEMBLE THE JACKET Figure 4.2 Jacket AssemblyB.INSTALL BURNER MOUNTING PLATE 6. INSTALL THE BURNER5. VENTING VENTINGTable 6.1 Combustion Chamber Dimensions INSTALL THE BURNERC.INSTALL GAS SUPPLY PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING B.INSTALL FUEL OIL PIPINGPipe Length CONNECT FUEL PIPINGB.INSTALL DRAIN VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM A.INSTALL SAFETY RELIEF VALVEE.PIPE TANKLESS HEATERS IF USED INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING G.INSTALL CONTROL WIRINGFigure 8.2 Control and Pipe Tapping Locations INSTALL CONTROLS AND TRIMFigure 8.3 Suggested Piping - Single Tankless Coil Installation INSTALL CONTROLS AND TRIMB.FILL THE BOILER 9. STARTING THE BOILERSTARTING THE BOILER A.CHECK THE PIPINGD.CHECK BOILER CONTROLS STARTING THE BOILERMAINTENANCE 10. MAINTENANCEB.TO SHUT DOWN THE BOILER MAINTENANCEC.MAINTENANCE - ANNUAL A.PLACING BOILER IN OPERATIOND.MONTHLY MAINTENANCE MAINTENANCEE.DAILY MAINTENANCE SERIES LC/LCE BOILER RATINGS 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS Table 11.1 Series LC/LCE Boiler RatingsFigure 11.2 Series LC Dimensional Diagram BOILER RATINGS & DIMENSIONSFigure 11.3 Series LCE Dimensional Diagram Table 11.2 Series LC/LCE Boiler Dimensions BOILER RATINGS & DIMENSIONSSERIES LC/LCE BOILER DIMENSIONS REPAIR PARTS 12. REPAIR PARTSFigure 12.1 Series LC Boiler Assembly Description REPAIR PARTSTable 12.1A Series LC Repair Parts Item NoDescription REPAIR PARTSTable 12.1B Series LC Repair Parts continued Item NoFigure 12.2 Series LCE Boiler Assembly REPAIR PARTSDescription REPAIR PARTSTable 12.2A Series LCE Repair Parts Item NoDescription REPAIR PARTSTable 12.2B Series LCE Repair Parts continued Item NoPage Page Qualified Service Agency Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual TO THE INSTALLER