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PB Heat Gas/Oil Boilers manual Pipe The Boiler

Models: Gas/Oil Boilers

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PIPE THE BOILER

Figure 3.6: Piping for Variable Low Temperature Systems, Single Boiler

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PB Heat Gas/Oil Boilers manual Pipe The Boiler

Contents

Series LC/LCE Installation Operation & Maintenance ManualOil, Gas & Gas/Oil Boilers - Water TABLE OF CONTENTS TABLE OF CONTENTSDANGER USING THIS MANUALUSING THIS MANUAL B.SPECIAL ATTENTION BOXESA.ACCESSIBILITY CLEARANCES 1. PREINSTALLATIONPREINSTALLATION Figure 1.1 Clearance RequirementsC.COMBUSTION AND VENTILATION AIR PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION D.CHIMNEY OR VENTFigure 1.4 Foundation Layout PREINSTALLATIONE.BOILER SETTING G.PLANNING THE LAYOUT PREINSTALLATIONF.INSTALLATION SURVEY H.VERIFY COMPONENTSPREINSTALLATION Table 1.2A Series LC Shipping ListTable 1.2B Series LCE Shipping List PREINSTALLATIONAssembly Kit Cartons BoilerPREINSTALLATION Table 1.6A Burner Mounting PlatesTable 1.7 Trim Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.8 Control CartonsA.PACKAGED BOILER 2. PLACE THE BOILERPLACE THE BOILER B.ASSEMBLED BLOCK BOILERFigure 2.3 Apply Silcone Sealant PLACE THE BOILERFigure 2.2 Flow Port Machining & Gasket PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Figure 2.8 Section Positioning Numbering Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Table 2.1 Section Numbering SequencePLACE THE BOILER E.HYDROSTATIC TEST THE BOILER D.INSTALL COILS OR PLATESPLACE THE BOILER DO NOT EXCEED THESE PRESSURESFigure 2.11 Install Cleanout Cover Plates F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR PLACE THE BOILERPLACE THE BOILER H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER Figure 2.14 Flue Baffle LocationsC. LOW SYSTEM TEMPERATURE 3. PIPE THE BOILERPIPE THE BOILER 1.Low Return Temperature Piping, GeneralPIPE THE BOILER Figure 3.2 LC/LCE Boiler PipingPIPE THE BOILER 2.Constant Low Temperature3.Variable Low Temperature Figure 3.3 Fixed By-PassPiping, Single BoilerD.CHILLED WATER SYSTEMS F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER E.HIGH FLOW RATE PIPINGPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER Table 4.1 Jacket Top & Side Panel Placement 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET A.PREPARE THE PARTSFigure 4.2 Jacket Assembly ASSEMBLE THE JACKETVENTING 6. INSTALL THE BURNER5. VENTING B.INSTALL BURNER MOUNTING PLATEINSTALL THE BURNER Table 6.1 Combustion Chamber DimensionsB.INSTALL FUEL OIL PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING C.INSTALL GAS SUPPLY PIPINGCONNECT FUEL PIPING Pipe LengthA.INSTALL SAFETY RELIEF VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM B.INSTALL DRAIN VALVEG.INSTALL CONTROL WIRING INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING E.PIPE TANKLESS HEATERS IF USEDINSTALL CONTROLS AND TRIM Figure 8.2 Control and Pipe Tapping LocationsINSTALL CONTROLS AND TRIM Figure 8.3 Suggested Piping - Single Tankless Coil InstallationA.CHECK THE PIPING 9. STARTING THE BOILERSTARTING THE BOILER B.FILL THE BOILERSTARTING THE BOILER D.CHECK BOILER CONTROLS10. MAINTENANCE MAINTENANCEA.PLACING BOILER IN OPERATION MAINTENANCEC.MAINTENANCE - ANNUAL B.TO SHUT DOWN THE BOILERE.DAILY MAINTENANCE MAINTENANCED.MONTHLY MAINTENANCE Table 11.1 Series LC/LCE Boiler Ratings 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS SERIES LC/LCE BOILER RATINGSFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONSFigure 11.2 Series LC Dimensional Diagram SERIES LC/LCE BOILER DIMENSIONS BOILER RATINGS & DIMENSIONSTable 11.2 Series LC/LCE Boiler Dimensions Figure 12.1 Series LC Boiler Assembly 12. REPAIR PARTSREPAIR PARTS Item No REPAIR PARTSTable 12.1A Series LC Repair Parts DescriptionItem No REPAIR PARTSTable 12.1B Series LC Repair Parts continued DescriptionREPAIR PARTS Figure 12.2 Series LCE Boiler AssemblyItem No REPAIR PARTSTable 12.2A Series LCE Repair Parts DescriptionItem No REPAIR PARTSTable 12.2B Series LCE Repair Parts continued DescriptionPage Page TO THE INSTALLER Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual Qualified Service Agency