Manuals / PB Heat / Household Appliance / Boiler

PB Heat Gas/Oil Boilers manual

Models: Gas/Oil Boilers

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PB Heat Gas/Oil Boilers manual

Contents

Series LC/LCE Installation Operation & Maintenance ManualOil, Gas & Gas/Oil Boilers - Water TABLE OF CONTENTS TABLE OF CONTENTSUSING THIS MANUAL USING THIS MANUALDANGER B.SPECIAL ATTENTION BOXESPREINSTALLATION 1. PREINSTALLATIONA.ACCESSIBILITY CLEARANCES Figure 1.1 Clearance RequirementsB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION PREINSTALLATIONC.COMBUSTION AND VENTILATION AIR D.CHIMNEY OR VENTFigure 1.4 Foundation Layout PREINSTALLATIONE.BOILER SETTING F.INSTALLATION SURVEY PREINSTALLATIONG.PLANNING THE LAYOUT H.VERIFY COMPONENTSTable 1.2A Series LC Shipping List PREINSTALLATIONAssembly Kit Cartons PREINSTALLATIONTable 1.2B Series LCE Shipping List BoilerTable 1.6A Burner Mounting Plates PREINSTALLATIONTable 1.6B Burner Mounting Plates PREINSTALLATIONTable 1.7 Trim Cartons Table 1.8 Control CartonsPLACE THE BOILER 2. PLACE THE BOILERA.PACKAGED BOILER B.ASSEMBLED BLOCK BOILERFigure 2.3 Apply Silcone Sealant PLACE THE BOILERFigure 2.2 Flow Port Machining & Gasket PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Figure 2.7 Torque Specification/ProcedureFigure 2.8 Section Positioning Numbering Table 2.1 Section Numbering SequencePLACE THE BOILER PLACE THE BOILER D.INSTALL COILS OR PLATESE.HYDROSTATIC TEST THE BOILER DO NOT EXCEED THESE PRESSURESG.INSTALL FLUE COLLAR F.APPLY CLEANOUT COVER PLATESFigure 2.11 Install Cleanout Cover Plates PLACE THE BOILERI.INSTALL CHAMBER LINER H.INSTALL FLUE BAFFLESPLACE THE BOILER Figure 2.14 Flue Baffle LocationsPIPE THE BOILER 3. PIPE THE BOILERC. LOW SYSTEM TEMPERATURE 1.Low Return Temperature Piping, GeneralFigure 3.2 LC/LCE Boiler Piping PIPE THE BOILER3.Variable Low Temperature 2.Constant Low TemperaturePIPE THE BOILER Figure 3.3 Fixed By-PassPiping, Single BoilerPIPE THE BOILER F.MULTIPLE BOILER INSTALLATIONSD.CHILLED WATER SYSTEMS E.HIGH FLOW RATE PIPINGPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER ASSEMBLE THE JACKET 4. ASSEMBLE THE JACKETTable 4.1 Jacket Top & Side Panel Placement A.PREPARE THE PARTSASSEMBLE THE JACKET Figure 4.2 Jacket Assembly5. VENTING 6. INSTALL THE BURNERVENTING B.INSTALL BURNER MOUNTING PLATETable 6.1 Combustion Chamber Dimensions INSTALL THE BURNERCONNECT FUEL PIPING 7. CONNECT FUEL PIPINGB.INSTALL FUEL OIL PIPING C.INSTALL GAS SUPPLY PIPINGPipe Length CONNECT FUEL PIPINGINSTALL CONTROLS AND TRIM 8. INSTALL CONTROLS AND TRIMA.INSTALL SAFETY RELIEF VALVE B.INSTALL DRAIN VALVEF.CONNECT SUPPLY WIRING INSTALL CONTROLS AND TRIMG.INSTALL CONTROL WIRING E.PIPE TANKLESS HEATERS IF USEDFigure 8.2 Control and Pipe Tapping Locations INSTALL CONTROLS AND TRIMFigure 8.3 Suggested Piping - Single Tankless Coil Installation INSTALL CONTROLS AND TRIMSTARTING THE BOILER 9. STARTING THE BOILERA.CHECK THE PIPING B.FILL THE BOILERD.CHECK BOILER CONTROLS STARTING THE BOILERMAINTENANCE 10. MAINTENANCEC.MAINTENANCE - ANNUAL MAINTENANCEA.PLACING BOILER IN OPERATION B.TO SHUT DOWN THE BOILERE.DAILY MAINTENANCE MAINTENANCED.MONTHLY MAINTENANCE BOILER RATINGS & DIMENSIONS 11. BOILER RATINGS & DIMENSIONSTable 11.1 Series LC/LCE Boiler Ratings SERIES LC/LCE BOILER RATINGSFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONSFigure 11.2 Series LC Dimensional Diagram SERIES LC/LCE BOILER DIMENSIONS BOILER RATINGS & DIMENSIONSTable 11.2 Series LC/LCE Boiler Dimensions Figure 12.1 Series LC Boiler Assembly 12. REPAIR PARTSREPAIR PARTS Table 12.1A Series LC Repair Parts REPAIR PARTSItem No DescriptionTable 12.1B Series LC Repair Parts continued REPAIR PARTSItem No DescriptionFigure 12.2 Series LCE Boiler Assembly REPAIR PARTSTable 12.2A Series LCE Repair Parts REPAIR PARTSItem No DescriptionTable 12.2B Series LCE Repair Parts continued REPAIR PARTSItem No DescriptionPage Page Installation Operation & Maintenance Manual Oil, Gas & Gas/Oil Boilers WaterTO THE INSTALLER Qualified Service Agency