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Gas/Oil Boilers manual Pipe The Boiler
Models:
Gas/Oil Boilers
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Specs
Install
Repair Parts
2 Series LC Dimensional Diagram
1 Jacket Top & Side Panel Placement
Dimension
Maintenance
F.Connect Supply Wiring
Assembly Kit Cartons
E.Boiler Setting
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Image 28
PIPE THE BOILER
Figure 3.8: Piping for Variable Low Temperature Systems, Multiple Boilers
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Contents
Oil, Gas & Gas/Oil Boilers - Water
Installation Operation & Maintenance Manual
Series LC/LCE
TABLE OF CONTENTS
TABLE OF CONTENTS
USING THIS MANUAL
USING THIS MANUAL
DANGER
B.SPECIAL ATTENTION BOXES
1. PREINSTALLATION
PREINSTALLATION
A.ACCESSIBILITY CLEARANCES
Figure 1.1 Clearance Requirements
PREINSTALLATION
B.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION
C.COMBUSTION AND VENTILATION AIR
D.CHIMNEY OR VENT
E.BOILER SETTING
PREINSTALLATION
Figure 1.4 Foundation Layout
PREINSTALLATION
F.INSTALLATION SURVEY
G.PLANNING THE LAYOUT
H.VERIFY COMPONENTS
PREINSTALLATION
Table 1.2A Series LC Shipping List
PREINSTALLATION
Assembly Kit Cartons
Table 1.2B Series LCE Shipping List
Boiler
PREINSTALLATION
Table 1.6A Burner Mounting Plates
PREINSTALLATION
Table 1.6B Burner Mounting Plates
Table 1.7 Trim Cartons
Table 1.8 Control Cartons
2. PLACE THE BOILER
PLACE THE BOILER
A.PACKAGED BOILER
B.ASSEMBLED BLOCK BOILER
Figure 2.2 Flow Port Machining & Gasket
PLACE THE BOILER
Figure 2.3 Apply Silcone Sealant
PLACE THE BOILER
PLACE THE BOILER
PLACE THE BOILER
Figure 2.7 Torque Specification/Procedure
PLACE THE BOILER
Figure 2.8 Section Positioning Numbering
Table 2.1 Section Numbering Sequence
PLACE THE BOILER
D.INSTALL COILS OR PLATES
PLACE THE BOILER
E.HYDROSTATIC TEST THE BOILER
DO NOT EXCEED THESE PRESSURES
F.APPLY CLEANOUT COVER PLATES
G.INSTALL FLUE COLLAR
Figure 2.11 Install Cleanout Cover Plates
PLACE THE BOILER
H.INSTALL FLUE BAFFLES
I.INSTALL CHAMBER LINER
PLACE THE BOILER
Figure 2.14 Flue Baffle Locations
3. PIPE THE BOILER
PIPE THE BOILER
C. LOW SYSTEM TEMPERATURE
1.Low Return Temperature Piping, General
PIPE THE BOILER
Figure 3.2 LC/LCE Boiler Piping
2.Constant Low Temperature
3.Variable Low Temperature
PIPE THE BOILER
Figure 3.3 Fixed By-PassPiping, Single Boiler
F.MULTIPLE BOILER INSTALLATIONS
PIPE THE BOILER
D.CHILLED WATER SYSTEMS
E.HIGH FLOW RATE PIPING
PIPE THE BOILER
PIPE THE BOILER
PIPE THE BOILER
4. ASSEMBLE THE JACKET
ASSEMBLE THE JACKET
Table 4.1 Jacket Top & Side Panel Placement
A.PREPARE THE PARTS
Figure 4.2 Jacket Assembly
ASSEMBLE THE JACKET
6. INSTALL THE BURNER
5. VENTING
VENTING
B.INSTALL BURNER MOUNTING PLATE
INSTALL THE BURNER
Table 6.1 Combustion Chamber Dimensions
7. CONNECT FUEL PIPING
CONNECT FUEL PIPING
B.INSTALL FUEL OIL PIPING
C.INSTALL GAS SUPPLY PIPING
CONNECT FUEL PIPING
Pipe Length
8. INSTALL CONTROLS AND TRIM
INSTALL CONTROLS AND TRIM
A.INSTALL SAFETY RELIEF VALVE
B.INSTALL DRAIN VALVE
INSTALL CONTROLS AND TRIM
F.CONNECT SUPPLY WIRING
G.INSTALL CONTROL WIRING
E.PIPE TANKLESS HEATERS IF USED
INSTALL CONTROLS AND TRIM
Figure 8.2 Control and Pipe Tapping Locations
INSTALL CONTROLS AND TRIM
Figure 8.3 Suggested Piping - Single Tankless Coil Installation
9. STARTING THE BOILER
STARTING THE BOILER
A.CHECK THE PIPING
B.FILL THE BOILER
STARTING THE BOILER
D.CHECK BOILER CONTROLS
10. MAINTENANCE
MAINTENANCE
MAINTENANCE
C.MAINTENANCE - ANNUAL
A.PLACING BOILER IN OPERATION
B.TO SHUT DOWN THE BOILER
D.MONTHLY MAINTENANCE
MAINTENANCE
E.DAILY MAINTENANCE
11. BOILER RATINGS & DIMENSIONS
BOILER RATINGS & DIMENSIONS
Table 11.1 Series LC/LCE Boiler Ratings
SERIES LC/LCE BOILER RATINGS
Figure 11.2 Series LC Dimensional Diagram
BOILER RATINGS & DIMENSIONS
Figure 11.3 Series LCE Dimensional Diagram
Table 11.2 Series LC/LCE Boiler Dimensions
BOILER RATINGS & DIMENSIONS
SERIES LC/LCE BOILER DIMENSIONS
REPAIR PARTS
12. REPAIR PARTS
Figure 12.1 Series LC Boiler Assembly
REPAIR PARTS
Table 12.1A Series LC Repair Parts
Item No
Description
REPAIR PARTS
Table 12.1B Series LC Repair Parts continued
Item No
Description
REPAIR PARTS
Figure 12.2 Series LCE Boiler Assembly
REPAIR PARTS
Table 12.2A Series LCE Repair Parts
Item No
Description
REPAIR PARTS
Table 12.2B Series LCE Repair Parts continued
Item No
Description
Page
Page
Oil, Gas & Gas/Oil Boilers Water
Installation Operation & Maintenance Manual
TO THE INSTALLER
Qualified Service Agency