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PB Heat Gas/Oil Boilers manual Preinstallation, 6B Burner Mounting Plates, 7 Trim Cartons

Models: Gas/Oil Boilers

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PREINSTALLATION

Table 1.6B: Burner Mounting Plates

							Boiler Model
Model
		LCE-13	LCE-14	LCE-15	LCE-16	LCE-17	LCE-18	LCE-19	LCE-20	LCE-21	LCE-22	LCE-23		LCE-24

	CF2300AKG	86074*
	CF2300AKB		86083*	86083*									Not
Beckett	CF2500				86074*	86074*							Not
Beckett	CF2500				86074*	86074*						Available
	CF3500AKM						86083*	86083*	86083*			Available
	CF3500AKM						86083*	86083*	86083*
	CF3500AKL									86080*	86080*
	801CRD	86073	86073
Carlin	1050FFD			86086	86086									N/A
	1150FFD					86087	86087	86087	86087	86087	86087	86087
	R10.9	86088
Gordon	R10		86088	86088	86088	86088	86088
Piatt	R10.1							86088	86088	86088	86088
	R10.2											86088		86088
Power	C2	86076	86076	86076
Flame	C3				86080	86080	86080	86080	86080	86080	86080	86080		86080
Webster	JB2	86081	86081	86081	86081	86081	86081	86081	86081	86081	86081	86081		86081

* Standard Burner Mounting Plate

Table 1.7: Trim Cartons

		Output1
Model
	30 psig	50 psig	80 psig

LC-04	87030	87050	87080
LC-05R	87030	87050	87080
LC-05	87030	87050	87080
LC-06	87030	87050	87080
LC-07	87031	87050	87080
LC-08	87031	87050	87080
LC-09	87032	87051	87080
LC-10	87032	87051	87081
LC-11	87032	87051	87081
LC-12	87032	87051	87081
LCE-13	87032	87052	87081
LCE-14	87033	87052	87081
LCE-15	87033	87052	87082
LCE-16	87033	87052	87082
LCE-17	87033	87052	87082
LCE-18	87033	87052	87082
LCE-19	87034	87052	87082
LCE-20	87034	87053	87802
LCE-21	87034	87053	87082
LCE-22	87034	87053	87082
LCE-23	87034	87053	87082
LCE-24	87034	87053	87082

1Safety Relief Valve selection based on capacity determined by boiler output (Gross I=B=R Output). Applies to most locations in United States and Canada.

Table 1.8: Control Cartons

Model	Water

LC-04
Through	88510
LCE-24

9

Image 11

PB Heat Gas/Oil Boilers manual Preinstallation, 6B Burner Mounting Plates, 7 Trim Cartons, 8 Control Cartons

Contents

Series LC/LCE Installation Operation & Maintenance ManualOil, Gas & Gas/Oil Boilers - Water TABLE OF CONTENTS TABLE OF CONTENTSB.SPECIAL ATTENTION BOXES USING THIS MANUALUSING THIS MANUAL DANGERFigure 1.1 Clearance Requirements 1. PREINSTALLATIONPREINSTALLATION A.ACCESSIBILITY CLEARANCESD.CHIMNEY OR VENT PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION C.COMBUSTION AND VENTILATION AIRFigure 1.4 Foundation Layout PREINSTALLATIONE.BOILER SETTING H.VERIFY COMPONENTS PREINSTALLATIONF.INSTALLATION SURVEY G.PLANNING THE LAYOUTTable 1.2A Series LC Shipping List PREINSTALLATIONBoiler PREINSTALLATIONAssembly Kit Cartons Table 1.2B Series LCE Shipping ListTable 1.6A Burner Mounting Plates PREINSTALLATIONTable 1.8 Control Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.7 Trim CartonsB.ASSEMBLED BLOCK BOILER 2. PLACE THE BOILERPLACE THE BOILER A.PACKAGED BOILERFigure 2.3 Apply Silcone Sealant PLACE THE BOILERFigure 2.2 Flow Port Machining & Gasket PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Table 2.1 Section Numbering Sequence Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Figure 2.8 Section Positioning NumberingPLACE THE BOILER DO NOT EXCEED THESE PRESSURES D.INSTALL COILS OR PLATESPLACE THE BOILER E.HYDROSTATIC TEST THE BOILERPLACE THE BOILER F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR Figure 2.11 Install Cleanout Cover PlatesFigure 2.14 Flue Baffle Locations H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER PLACE THE BOILER1.Low Return Temperature Piping, General 3. PIPE THE BOILERPIPE THE BOILER C. LOW SYSTEM TEMPERATUREFigure 3.2 LC/LCE Boiler Piping PIPE THE BOILERFigure 3.3 Fixed By-PassPiping, Single Boiler 2.Constant Low Temperature3.Variable Low Temperature PIPE THE BOILERE.HIGH FLOW RATE PIPING F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER D.CHILLED WATER SYSTEMSPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER A.PREPARE THE PARTS 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET Table 4.1 Jacket Top & Side Panel PlacementASSEMBLE THE JACKET Figure 4.2 Jacket AssemblyB.INSTALL BURNER MOUNTING PLATE 6. INSTALL THE BURNER5. VENTING VENTINGTable 6.1 Combustion Chamber Dimensions INSTALL THE BURNERC.INSTALL GAS SUPPLY PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING B.INSTALL FUEL OIL PIPINGPipe Length CONNECT FUEL PIPINGB.INSTALL DRAIN VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM A.INSTALL SAFETY RELIEF VALVEE.PIPE TANKLESS HEATERS IF USED INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING G.INSTALL CONTROL WIRINGFigure 8.2 Control and Pipe Tapping Locations INSTALL CONTROLS AND TRIMFigure 8.3 Suggested Piping - Single Tankless Coil Installation INSTALL CONTROLS AND TRIMB.FILL THE BOILER 9. STARTING THE BOILERSTARTING THE BOILER A.CHECK THE PIPINGD.CHECK BOILER CONTROLS STARTING THE BOILERMAINTENANCE 10. MAINTENANCEB.TO SHUT DOWN THE BOILER MAINTENANCEC.MAINTENANCE - ANNUAL A.PLACING BOILER IN OPERATIONE.DAILY MAINTENANCE MAINTENANCED.MONTHLY MAINTENANCE SERIES LC/LCE BOILER RATINGS 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS Table 11.1 Series LC/LCE Boiler RatingsFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONSFigure 11.2 Series LC Dimensional Diagram SERIES LC/LCE BOILER DIMENSIONS BOILER RATINGS & DIMENSIONSTable 11.2 Series LC/LCE Boiler Dimensions Figure 12.1 Series LC Boiler Assembly 12. REPAIR PARTSREPAIR PARTS Description REPAIR PARTSTable 12.1A Series LC Repair Parts Item NoDescription REPAIR PARTSTable 12.1B Series LC Repair Parts continued Item NoFigure 12.2 Series LCE Boiler Assembly REPAIR PARTSDescription REPAIR PARTSTable 12.2A Series LCE Repair Parts Item NoDescription REPAIR PARTSTable 12.2B Series LCE Repair Parts continued Item NoPage Page Qualified Service Agency Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual TO THE INSTALLER