Manuals / PB Heat / Household Appliance / Boiler

PB Heat Gas/Oil Boilers manual Using This Manual, Danger, B.Special Attention Boxes

Models: Gas/Oil Boilers

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USING THIS MANUAL

A.INSTRUCTION MANUALS

The Series LC/LCE Installation, Operation & Maintenance Manual is divided into four basic sections:

1.Preinstallation (Section 1)

2.Installation (Sections 2 through 8)

3.Start-Up (Section 9)

4.Maintenance (Section 10)

B.SPECIAL ATTENTION BOXES

Throughout this manual you will see special attention boxes intended to supplement the instructions and make special notice of potential hazards. These categories mean, in the judgment of PB Heat, LLC:

DANGER

Indicates a condition or hazard which will cause severe personal injury, death or major property damage.

WARNING

Indicates a condition or hazard which may cause severe personal injury, death or major property damage.

CAUTION

Indicates a condition or hazard which will or can cause minor personal injury or property damage.

NOTICE

Indicates special attention is needed, but not directly related to potential personal injury or property damage.

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PB Heat Gas/Oil Boilers manual Using This Manual, Danger, B.Special Attention Boxes

Contents

Installation Operation & Maintenance Manual Oil, Gas & Gas/Oil Boilers - WaterSeries LC/LCE TABLE OF CONTENTS TABLE OF CONTENTSB.SPECIAL ATTENTION BOXES USING THIS MANUALUSING THIS MANUAL DANGERFigure 1.1 Clearance Requirements 1. PREINSTALLATIONPREINSTALLATION A.ACCESSIBILITY CLEARANCESD.CHIMNEY OR VENT PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION C.COMBUSTION AND VENTILATION AIRPREINSTALLATION E.BOILER SETTINGFigure 1.4 Foundation Layout H.VERIFY COMPONENTS PREINSTALLATIONF.INSTALLATION SURVEY G.PLANNING THE LAYOUTTable 1.2A Series LC Shipping List PREINSTALLATIONBoiler PREINSTALLATIONAssembly Kit Cartons Table 1.2B Series LCE Shipping ListTable 1.6A Burner Mounting Plates PREINSTALLATIONTable 1.8 Control Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.7 Trim CartonsB.ASSEMBLED BLOCK BOILER 2. PLACE THE BOILERPLACE THE BOILER A.PACKAGED BOILERPLACE THE BOILER Figure 2.2 Flow Port Machining & GasketFigure 2.3 Apply Silcone Sealant PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Table 2.1 Section Numbering Sequence Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Figure 2.8 Section Positioning NumberingPLACE THE BOILER DO NOT EXCEED THESE PRESSURES D.INSTALL COILS OR PLATESPLACE THE BOILER E.HYDROSTATIC TEST THE BOILERPLACE THE BOILER F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR Figure 2.11 Install Cleanout Cover PlatesFigure 2.14 Flue Baffle Locations H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER PLACE THE BOILER1.Low Return Temperature Piping, General 3. PIPE THE BOILERPIPE THE BOILER C. LOW SYSTEM TEMPERATUREFigure 3.2 LC/LCE Boiler Piping PIPE THE BOILERFigure 3.3 Fixed By-PassPiping, Single Boiler 2.Constant Low Temperature3.Variable Low Temperature PIPE THE BOILERE.HIGH FLOW RATE PIPING F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER D.CHILLED WATER SYSTEMSPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER A.PREPARE THE PARTS 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET Table 4.1 Jacket Top & Side Panel PlacementASSEMBLE THE JACKET Figure 4.2 Jacket AssemblyB.INSTALL BURNER MOUNTING PLATE 6. INSTALL THE BURNER5. VENTING VENTINGTable 6.1 Combustion Chamber Dimensions INSTALL THE BURNERC.INSTALL GAS SUPPLY PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING B.INSTALL FUEL OIL PIPINGPipe Length CONNECT FUEL PIPINGB.INSTALL DRAIN VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM A.INSTALL SAFETY RELIEF VALVEE.PIPE TANKLESS HEATERS IF USED INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING G.INSTALL CONTROL WIRINGFigure 8.2 Control and Pipe Tapping Locations INSTALL CONTROLS AND TRIMFigure 8.3 Suggested Piping - Single Tankless Coil Installation INSTALL CONTROLS AND TRIMB.FILL THE BOILER 9. STARTING THE BOILERSTARTING THE BOILER A.CHECK THE PIPINGD.CHECK BOILER CONTROLS STARTING THE BOILERMAINTENANCE 10. MAINTENANCEB.TO SHUT DOWN THE BOILER MAINTENANCEC.MAINTENANCE - ANNUAL A.PLACING BOILER IN OPERATIONMAINTENANCE D.MONTHLY MAINTENANCEE.DAILY MAINTENANCE SERIES LC/LCE BOILER RATINGS 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS Table 11.1 Series LC/LCE Boiler RatingsBOILER RATINGS & DIMENSIONS Figure 11.2 Series LC Dimensional DiagramFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONS Table 11.2 Series LC/LCE Boiler DimensionsSERIES LC/LCE BOILER DIMENSIONS 12. REPAIR PARTS REPAIR PARTSFigure 12.1 Series LC Boiler Assembly Description REPAIR PARTSTable 12.1A Series LC Repair Parts Item NoDescription REPAIR PARTSTable 12.1B Series LC Repair Parts continued Item NoFigure 12.2 Series LCE Boiler Assembly REPAIR PARTSDescription REPAIR PARTSTable 12.2A Series LCE Repair Parts Item NoDescription REPAIR PARTSTable 12.2B Series LCE Repair Parts continued Item NoPage Page Qualified Service Agency Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual TO THE INSTALLER