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PB Heat Gas/Oil Boilers manual Preinstallation, 6A Burner Mounting Plates

Models: Gas/Oil Boilers

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PREINSTALLATION

Table 1.3: Standard and Optional Sections for Knockdown Boilers

			50 psig MAWP				80 psig MAWP
Sections
		Standard		w/Inspection Tappings		No Inspection Tappings		w/Inspection Tappings
		No Inspection Tappings		w/Inspection Tappings		No Inspection Tappings		w/Inspection Tappings

Front	Part #/UPC	LC-1001	86000	LC-1013	86010	LC-1001-2	86002	LC-1013-2	86012
Plain Interm.	Part #/UPC	LC-1000	86004	LC-1014	86014	LC-1000-2	86006	LC-1014-1	86015
Top Flue Interm.	Part #/UPC	LCE-1056	86100	LCE-1064	86110	LCE-1056-1	86111	LCE-1064-1	86112
LWCO Interm.	Part #/UPC	LC-1000-1	86005	LC-1014-2	86092	LC-1000-3	86007	LC-1014-3	86093
3" Tap. Interm.	Part #/UPC	LC-1003	86008	LC-1015	86016	LC-1003-2	86009	LC-1015-1	86017
Closed Back	Part #/UPC	LC-1007	86022	LC-1016	86018	LC-1007-2	86024	LC-1016-2	86020
Coil Back	Part #/UPC	LC-1002	86036	LC-1017	86026	LC-1002-2	86038	LC-1017-2	86028

Table 1.4: Standard and Optional Jacket Cartons, Front/Back Panels

	Standard 50	86030
	psig MAWP	86030
	psig MAWP

	30 psig MAWP	86059

	80 psig MAWP	86058

Note: 80 psig MAWP not available in Canada.

Table 1.5: Standard and Optional Jacket Cartons, Top/Side Panels

		Standard	With Inspection
	Jacket Label	(No Inspection	With Inspection
	Jacket Label	(No Inspection	Tappings
		Tappings)	Tappings
		Tappings)

	A	86031	86101

	B	86032	86102

	C	86033	86103

	D	86034	86104

	E	86094	86097

Note: Boilers with inspection tappings in front and back sections only use standard cartons.

Table 1.6A: Burner Mounting Plates

						Boiler Model
Model
		LC-04	LC-05R	LC-05	LC-06	LC-07	LC-08	LC-09	LC-10	LC-11	LC-12

	CF-800	86070*	86070*
Beckett	CF-1400			86069*	86069*	86069*
	CF-2300						86074*	86074*	86074*	86074*	86074*
	301CRD	86070*	86070*
Carlin	702CRD			86069*	86069*	86069*	86069*
	801CRD							86073	86073	86073	86073
	S4.2	86070*	86070*
Gordon	R6.2			86078
Gordon	R6.3				86078
Piatt	R8.1					86079	86079
	R8.2							86079	86079	86079
	R8.3										86079
	C1	86071	86071	86071	86071	86071
Power	C2						86076	86076	86076	86076	86076
Power	J15A	86072	86072
Flame	J15A	86072	86072
Flame	J30A			86072	86072	86072
	J30A			86072	86072	86072
	J50A						86077	86077	86077	86077
Webster	JB1	86071	86071	86071	86071	86071	86075	86075	86075	86075	86075

* Standard Burner Mounting Plate

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PB Heat Gas/Oil Boilers manual Preinstallation, 6A Burner Mounting Plates

Contents

Oil, Gas & Gas/Oil Boilers - Water Installation Operation & Maintenance ManualSeries LC/LCE TABLE OF CONTENTS TABLE OF CONTENTSDANGER USING THIS MANUALUSING THIS MANUAL B.SPECIAL ATTENTION BOXESA.ACCESSIBILITY CLEARANCES 1. PREINSTALLATIONPREINSTALLATION Figure 1.1 Clearance RequirementsC.COMBUSTION AND VENTILATION AIR PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION D.CHIMNEY OR VENTE.BOILER SETTING PREINSTALLATIONFigure 1.4 Foundation Layout G.PLANNING THE LAYOUT PREINSTALLATIONF.INSTALLATION SURVEY H.VERIFY COMPONENTSPREINSTALLATION Table 1.2A Series LC Shipping ListTable 1.2B Series LCE Shipping List PREINSTALLATIONAssembly Kit Cartons BoilerPREINSTALLATION Table 1.6A Burner Mounting PlatesTable 1.7 Trim Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.8 Control CartonsA.PACKAGED BOILER 2. PLACE THE BOILERPLACE THE BOILER B.ASSEMBLED BLOCK BOILERFigure 2.2 Flow Port Machining & Gasket PLACE THE BOILERFigure 2.3 Apply Silcone Sealant PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Figure 2.8 Section Positioning Numbering Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Table 2.1 Section Numbering SequencePLACE THE BOILER E.HYDROSTATIC TEST THE BOILER D.INSTALL COILS OR PLATESPLACE THE BOILER DO NOT EXCEED THESE PRESSURESFigure 2.11 Install Cleanout Cover Plates F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR PLACE THE BOILERPLACE THE BOILER H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER Figure 2.14 Flue Baffle LocationsA.PREPARATION 3. PIPE THE BOILERPIPE THE BOILER B.SUPPLY AND RETURN PIPINGPIPE THE BOILER Figure 3.2 LC/LCE Boiler Piping3.Variable Low Temperature PIPE THE BOILER2.Constant Low Temperature Figure 3.3 Fixed By-PassPiping, Single BoilerD.CHILLED WATER SYSTEMS F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER E.HIGH FLOW RATE PIPINGPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER Table 4.1 Jacket Top & Side Panel Placement 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET A.PREPARE THE PARTSFigure 4.2 Jacket Assembly ASSEMBLE THE JACKETVENTING 6. INSTALL THE BURNER5. VENTING B.INSTALL BURNER MOUNTING PLATEINSTALL THE BURNER Table 6.1 Combustion Chamber DimensionsB.INSTALL FUEL OIL PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING C.INSTALL GAS SUPPLY PIPINGCONNECT FUEL PIPING Pipe LengthA.INSTALL SAFETY RELIEF VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM B.INSTALL DRAIN VALVEG.INSTALL CONTROL WIRING INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING E.PIPE TANKLESS HEATERS IF USEDINSTALL CONTROLS AND TRIM Figure 8.2 Control and Pipe Tapping LocationsINSTALL CONTROLS AND TRIM Figure 8.3 Suggested Piping - Single Tankless Coil InstallationA.CHECK THE PIPING 9. STARTING THE BOILERSTARTING THE BOILER B.FILL THE BOILERSTARTING THE BOILER D.CHECK BOILER CONTROLS10. MAINTENANCE MAINTENANCEA.PLACING BOILER IN OPERATION MAINTENANCEC.MAINTENANCE - ANNUAL B.TO SHUT DOWN THE BOILERD.MONTHLY MAINTENANCE MAINTENANCEE.DAILY MAINTENANCE Table 11.1 Series LC/LCE Boiler Ratings 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS SERIES LC/LCE BOILER RATINGSFigure 11.2 Series LC Dimensional Diagram BOILER RATINGS & DIMENSIONSFigure 11.3 Series LCE Dimensional Diagram Table 11.2 Series LC/LCE Boiler Dimensions BOILER RATINGS & DIMENSIONSSERIES LC/LCE BOILER DIMENSIONS REPAIR PARTS 12. REPAIR PARTSFigure 12.1 Series LC Boiler Assembly Item No REPAIR PARTSTable 12.1A Series LC Repair Parts DescriptionItem No REPAIR PARTSTable 12.1B Series LC Repair Parts continued DescriptionREPAIR PARTS Figure 12.2 Series LCE Boiler AssemblyItem No REPAIR PARTSTable 12.2A Series LCE Repair Parts DescriptionItem No REPAIR PARTSTable 12.2B Series LCE Repair Parts continued DescriptionPage Page TO THE INSTALLER Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual Qualified Service Agency