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Gas/Oil Boilers manual Place The Boiler
Models:
Gas/Oil Boilers
1
15
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Specification
Install
Repair Parts
2 Series LC Dimensional Diagram
1 Jacket Top & Side Panel Placement
Dimension
Maintenance
F.Connect Supply Wiring
Assembly Kit Cartons
E.Boiler Setting
Page 15
Image 15
PLACE THE BOILER
Figure 2.5: Series LC Boiler Assembly – Right Side View
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Page 14
Page 16
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Image 15
Page 14
Page 16
Contents
Installation Operation & Maintenance Manual
Oil, Gas & Gas/Oil Boilers - Water
Series LC/LCE
TABLE OF CONTENTS
TABLE OF CONTENTS
B.SPECIAL ATTENTION BOXES
USING THIS MANUAL
USING THIS MANUAL
DANGER
Figure 1.1 Clearance Requirements
1. PREINSTALLATION
PREINSTALLATION
A.ACCESSIBILITY CLEARANCES
D.CHIMNEY OR VENT
PREINSTALLATION
B.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION
C.COMBUSTION AND VENTILATION AIR
PREINSTALLATION
E.BOILER SETTING
Figure 1.4 Foundation Layout
H.VERIFY COMPONENTS
PREINSTALLATION
F.INSTALLATION SURVEY
G.PLANNING THE LAYOUT
Table 1.2A Series LC Shipping List
PREINSTALLATION
Boiler
PREINSTALLATION
Assembly Kit Cartons
Table 1.2B Series LCE Shipping List
Table 1.6A Burner Mounting Plates
PREINSTALLATION
Table 1.8 Control Cartons
PREINSTALLATION
Table 1.6B Burner Mounting Plates
Table 1.7 Trim Cartons
B.ASSEMBLED BLOCK BOILER
2. PLACE THE BOILER
PLACE THE BOILER
A.PACKAGED BOILER
PLACE THE BOILER
Figure 2.2 Flow Port Machining & Gasket
Figure 2.3 Apply Silcone Sealant
PLACE THE BOILER
PLACE THE BOILER
PLACE THE BOILER
Table 2.1 Section Numbering Sequence
Figure 2.7 Torque Specification/Procedure
PLACE THE BOILER
Figure 2.8 Section Positioning Numbering
PLACE THE BOILER
DO NOT EXCEED THESE PRESSURES
D.INSTALL COILS OR PLATES
PLACE THE BOILER
E.HYDROSTATIC TEST THE BOILER
PLACE THE BOILER
F.APPLY CLEANOUT COVER PLATES
G.INSTALL FLUE COLLAR
Figure 2.11 Install Cleanout Cover Plates
Figure 2.14 Flue Baffle Locations
H.INSTALL FLUE BAFFLES
I.INSTALL CHAMBER LINER
PLACE THE BOILER
1.Low Return Temperature Piping, General
3. PIPE THE BOILER
PIPE THE BOILER
C. LOW SYSTEM TEMPERATURE
Figure 3.2 LC/LCE Boiler Piping
PIPE THE BOILER
Figure 3.3 Fixed By-PassPiping, Single Boiler
2.Constant Low Temperature
3.Variable Low Temperature
PIPE THE BOILER
E.HIGH FLOW RATE PIPING
F.MULTIPLE BOILER INSTALLATIONS
PIPE THE BOILER
D.CHILLED WATER SYSTEMS
PIPE THE BOILER
PIPE THE BOILER
PIPE THE BOILER
A.PREPARE THE PARTS
4. ASSEMBLE THE JACKET
ASSEMBLE THE JACKET
Table 4.1 Jacket Top & Side Panel Placement
ASSEMBLE THE JACKET
Figure 4.2 Jacket Assembly
B.INSTALL BURNER MOUNTING PLATE
6. INSTALL THE BURNER
5. VENTING
VENTING
Table 6.1 Combustion Chamber Dimensions
INSTALL THE BURNER
C.INSTALL GAS SUPPLY PIPING
7. CONNECT FUEL PIPING
CONNECT FUEL PIPING
B.INSTALL FUEL OIL PIPING
Pipe Length
CONNECT FUEL PIPING
B.INSTALL DRAIN VALVE
8. INSTALL CONTROLS AND TRIM
INSTALL CONTROLS AND TRIM
A.INSTALL SAFETY RELIEF VALVE
E.PIPE TANKLESS HEATERS IF USED
INSTALL CONTROLS AND TRIM
F.CONNECT SUPPLY WIRING
G.INSTALL CONTROL WIRING
Figure 8.2 Control and Pipe Tapping Locations
INSTALL CONTROLS AND TRIM
Figure 8.3 Suggested Piping - Single Tankless Coil Installation
INSTALL CONTROLS AND TRIM
B.FILL THE BOILER
9. STARTING THE BOILER
STARTING THE BOILER
A.CHECK THE PIPING
D.CHECK BOILER CONTROLS
STARTING THE BOILER
MAINTENANCE
10. MAINTENANCE
B.TO SHUT DOWN THE BOILER
MAINTENANCE
C.MAINTENANCE - ANNUAL
A.PLACING BOILER IN OPERATION
MAINTENANCE
D.MONTHLY MAINTENANCE
E.DAILY MAINTENANCE
SERIES LC/LCE BOILER RATINGS
11. BOILER RATINGS & DIMENSIONS
BOILER RATINGS & DIMENSIONS
Table 11.1 Series LC/LCE Boiler Ratings
BOILER RATINGS & DIMENSIONS
Figure 11.2 Series LC Dimensional Diagram
Figure 11.3 Series LCE Dimensional Diagram
BOILER RATINGS & DIMENSIONS
Table 11.2 Series LC/LCE Boiler Dimensions
SERIES LC/LCE BOILER DIMENSIONS
12. REPAIR PARTS
REPAIR PARTS
Figure 12.1 Series LC Boiler Assembly
Description
REPAIR PARTS
Table 12.1A Series LC Repair Parts
Item No
Description
REPAIR PARTS
Table 12.1B Series LC Repair Parts continued
Item No
Figure 12.2 Series LCE Boiler Assembly
REPAIR PARTS
Description
REPAIR PARTS
Table 12.2A Series LCE Repair Parts
Item No
Description
REPAIR PARTS
Table 12.2B Series LCE Repair Parts continued
Item No
Page
Page
Qualified Service Agency
Oil, Gas & Gas/Oil Boilers Water
Installation Operation & Maintenance Manual
TO THE INSTALLER
