Manuals / PB Heat / Household Appliance / Boiler

PB Heat Gas/Oil Boilers manual 2A Series LCE Repair Parts, Item No, Description, Stock Code

Models: Gas/Oil Boilers

1 55

Download 55 pages 51.87 Kb

Page 51

Table 12.2A: Series LCE Repair Parts

REPAIR PARTS

Table 12.2A: Series LCE Repair Parts

Item

No.

Description

Part Selection Information

Stock Code

1	Front Section	See Table for Stock Code	–

2	Top Flue Outlet Intermediate Section		–

	Intermediate Section w/1" Tapping		–

3	Intermediate Section		–

4	Back Section (Closed Back)		86022

	Back Section w/Tankless Coil Opening		86036

5	Tapped Intermediate Section		86008

	Upper Flow Port Gasket	2 Required per Flueway	51671

	Lower Flow Port Gasket	1 Required per Flueway	51672

6	Tie Rod	4 Required per Flueway	51721

	5/8" Diameter High Temp Rope	13 Feet Required per Flueway	55723

7	Ceramic Fiber Base Liner	For All LCE Boilers	50862

8	Ceramic Fiber Target Wall		50854

9	Front Cleanout Plate (C.I.)		51162

10	5/16"-18 x 1-1/4" Studs w/Brass Nuts	4 Required

11	Steel Cover Plate		51776

12	Steel Cover Plate		51777

13	Tankless Heater Location 1	Specify Heater Model Number

14	Tankless Heater Location 2	Specify Heater Model Number

15	Tankless Heater Location 3	Not Used on Water

16	Rubber Gasket	Specify Quantity	51800

17	3/8"-16 x 3/4" SS Hex Head Cap Screw	Specify Quantity

18	Rear Observation Assembly		90923

19	5/16"-18 x 3/4" Hex Head Cap Screw	Specify Quantity

20	Burner Mounting Plate	Specify Burner Model

21	3/8"-16 x 2-1/4" Studs with Nuts	7 Required

22	Front Observation Assembly		90922

23	3/8"-16 x 1" Studs for Burner Mounting	4 Required

24	1/4"-20 x 1/2" Hex Head Machine Screw	4 Required

25	Cleanout Cover Plate (Steel)	1 Required per Flueway	51772

26	Rear Flue Cover Plate	For All LCE Boilers	51131

27	Rear Flue Cover Stud 5/16"-18 x 1-1/2"	5 Required

28	Rear Flue Cover Hi Temp Rope, 1/4" Dia. x 65" Long

29	Side Jacket Panel LC-6000	For Models LCE-13, -17, -20 & -21

	Side Jacket Panel LC-6001	For Models LCE-13 to LCE-15, LCE-17 to LCE-24

	Side Jacket Panel LC-6002	For All LCE Boilers

30	Left Front Jacket Corner Panel LC-6011

31	Right Front Jacket Corner Panel LC-6010

32	Upper Front Jacket Panel LC-6007
33	Middle Front Jacket Panel LC-6008

34	Lower Front Jacket Rail LC-6009

35	Back Jacket Panel LC-6012
36	Side Jacket Panel Support Angle LC-6014

37	Front Top Jacket Panel LC-6005

38	Top Jacket Panel LC-6004	For Models LCE-13, -17, -20 & -21
	Top Jacket Panel LC-6004-1	For Models LCE-13 to LCE-15, LCE-17 to LCE-24

49

Image 51

PB Heat Gas/Oil Boilers manual 2A Series LCE Repair Parts, Item No, Description, Part Selection Information, Stock Code

Contents

Installation Operation & Maintenance Manual Oil, Gas & Gas/Oil Boilers - WaterSeries LC/LCE TABLE OF CONTENTS TABLE OF CONTENTSB.SPECIAL ATTENTION BOXES USING THIS MANUALUSING THIS MANUAL DANGERFigure 1.1 Clearance Requirements 1. PREINSTALLATIONPREINSTALLATION A.ACCESSIBILITY CLEARANCESD.CHIMNEY OR VENT PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION C.COMBUSTION AND VENTILATION AIRPREINSTALLATION E.BOILER SETTINGFigure 1.4 Foundation Layout H.VERIFY COMPONENTS PREINSTALLATIONF.INSTALLATION SURVEY G.PLANNING THE LAYOUTTable 1.2A Series LC Shipping List PREINSTALLATIONBoiler PREINSTALLATIONAssembly Kit Cartons Table 1.2B Series LCE Shipping ListTable 1.6A Burner Mounting Plates PREINSTALLATIONTable 1.8 Control Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.7 Trim CartonsB.ASSEMBLED BLOCK BOILER 2. PLACE THE BOILERPLACE THE BOILER A.PACKAGED BOILERPLACE THE BOILER Figure 2.2 Flow Port Machining & GasketFigure 2.3 Apply Silcone Sealant PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Table 2.1 Section Numbering Sequence Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Figure 2.8 Section Positioning NumberingPLACE THE BOILER DO NOT EXCEED THESE PRESSURES D.INSTALL COILS OR PLATESPLACE THE BOILER E.HYDROSTATIC TEST THE BOILERPLACE THE BOILER F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR Figure 2.11 Install Cleanout Cover PlatesFigure 2.14 Flue Baffle Locations H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER PLACE THE BOILER1.Low Return Temperature Piping, General 3. PIPE THE BOILERPIPE THE BOILER C. LOW SYSTEM TEMPERATUREFigure 3.2 LC/LCE Boiler Piping PIPE THE BOILERFigure 3.3 Fixed By-PassPiping, Single Boiler 2.Constant Low Temperature3.Variable Low Temperature PIPE THE BOILERE.HIGH FLOW RATE PIPING F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER D.CHILLED WATER SYSTEMSPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER A.PREPARE THE PARTS 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET Table 4.1 Jacket Top & Side Panel PlacementASSEMBLE THE JACKET Figure 4.2 Jacket AssemblyB.INSTALL BURNER MOUNTING PLATE 6. INSTALL THE BURNER5. VENTING VENTINGTable 6.1 Combustion Chamber Dimensions INSTALL THE BURNERC.INSTALL GAS SUPPLY PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING B.INSTALL FUEL OIL PIPINGPipe Length CONNECT FUEL PIPINGB.INSTALL DRAIN VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM A.INSTALL SAFETY RELIEF VALVEE.PIPE TANKLESS HEATERS IF USED INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING G.INSTALL CONTROL WIRINGFigure 8.2 Control and Pipe Tapping Locations INSTALL CONTROLS AND TRIMFigure 8.3 Suggested Piping - Single Tankless Coil Installation INSTALL CONTROLS AND TRIMB.FILL THE BOILER 9. STARTING THE BOILERSTARTING THE BOILER A.CHECK THE PIPINGD.CHECK BOILER CONTROLS STARTING THE BOILERMAINTENANCE 10. MAINTENANCEB.TO SHUT DOWN THE BOILER MAINTENANCEC.MAINTENANCE - ANNUAL A.PLACING BOILER IN OPERATIONMAINTENANCE D.MONTHLY MAINTENANCEE.DAILY MAINTENANCE SERIES LC/LCE BOILER RATINGS 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS Table 11.1 Series LC/LCE Boiler RatingsBOILER RATINGS & DIMENSIONS Figure 11.2 Series LC Dimensional DiagramFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONS Table 11.2 Series LC/LCE Boiler DimensionsSERIES LC/LCE BOILER DIMENSIONS 12. REPAIR PARTS REPAIR PARTSFigure 12.1 Series LC Boiler Assembly Description REPAIR PARTSTable 12.1A Series LC Repair Parts Item NoDescription REPAIR PARTSTable 12.1B Series LC Repair Parts continued Item NoFigure 12.2 Series LCE Boiler Assembly REPAIR PARTSDescription REPAIR PARTSTable 12.2A Series LCE Repair Parts Item NoDescription REPAIR PARTSTable 12.2B Series LCE Repair Parts continued Item NoPage Page Qualified Service Agency Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual TO THE INSTALLER