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PB Heat Gas/Oil Boilers manual Assemble The Jacket, 2 Jacket Assembly

Models: Gas/Oil Boilers

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ASSEMBLE THE JACKET

Figure 4.2: Jacket Assembly

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PB Heat Gas/Oil Boilers manual Assemble The Jacket, 2 Jacket Assembly

Contents

Installation Operation & Maintenance Manual Oil, Gas & Gas/Oil Boilers - WaterSeries LC/LCE TABLE OF CONTENTS TABLE OF CONTENTSDANGER USING THIS MANUALUSING THIS MANUAL B.SPECIAL ATTENTION BOXESA.ACCESSIBILITY CLEARANCES 1. PREINSTALLATIONPREINSTALLATION Figure 1.1 Clearance RequirementsC.COMBUSTION AND VENTILATION AIR PREINSTALLATIONB.CLEARANCE FROM COMBUSTIBLE CONSTRUCTION D.CHIMNEY OR VENTPREINSTALLATION E.BOILER SETTINGFigure 1.4 Foundation Layout G.PLANNING THE LAYOUT PREINSTALLATIONF.INSTALLATION SURVEY H.VERIFY COMPONENTSPREINSTALLATION Table 1.2A Series LC Shipping ListTable 1.2B Series LCE Shipping List PREINSTALLATIONAssembly Kit Cartons BoilerPREINSTALLATION Table 1.6A Burner Mounting PlatesTable 1.7 Trim Cartons PREINSTALLATIONTable 1.6B Burner Mounting Plates Table 1.8 Control CartonsA.PACKAGED BOILER 2. PLACE THE BOILERPLACE THE BOILER B.ASSEMBLED BLOCK BOILERPLACE THE BOILER Figure 2.2 Flow Port Machining & GasketFigure 2.3 Apply Silcone Sealant PLACE THE BOILER PLACE THE BOILER PLACE THE BOILER Figure 2.8 Section Positioning Numbering Figure 2.7 Torque Specification/ProcedurePLACE THE BOILER Table 2.1 Section Numbering SequencePLACE THE BOILER E.HYDROSTATIC TEST THE BOILER D.INSTALL COILS OR PLATESPLACE THE BOILER DO NOT EXCEED THESE PRESSURESFigure 2.11 Install Cleanout Cover Plates F.APPLY CLEANOUT COVER PLATESG.INSTALL FLUE COLLAR PLACE THE BOILERPLACE THE BOILER H.INSTALL FLUE BAFFLESI.INSTALL CHAMBER LINER Figure 2.14 Flue Baffle LocationsA.PREPARATION 3. PIPE THE BOILERPIPE THE BOILER B.SUPPLY AND RETURN PIPINGPIPE THE BOILER Figure 3.2 LC/LCE Boiler Piping3.Variable Low Temperature PIPE THE BOILER2.Constant Low Temperature Figure 3.3 Fixed By-PassPiping, Single BoilerD.CHILLED WATER SYSTEMS F.MULTIPLE BOILER INSTALLATIONSPIPE THE BOILER E.HIGH FLOW RATE PIPINGPIPE THE BOILER PIPE THE BOILER PIPE THE BOILER Table 4.1 Jacket Top & Side Panel Placement 4. ASSEMBLE THE JACKETASSEMBLE THE JACKET A.PREPARE THE PARTSFigure 4.2 Jacket Assembly ASSEMBLE THE JACKETVENTING 6. INSTALL THE BURNER5. VENTING B.INSTALL BURNER MOUNTING PLATEINSTALL THE BURNER Table 6.1 Combustion Chamber DimensionsB.INSTALL FUEL OIL PIPING 7. CONNECT FUEL PIPINGCONNECT FUEL PIPING C.INSTALL GAS SUPPLY PIPINGCONNECT FUEL PIPING Pipe LengthA.INSTALL SAFETY RELIEF VALVE 8. INSTALL CONTROLS AND TRIMINSTALL CONTROLS AND TRIM B.INSTALL DRAIN VALVEG.INSTALL CONTROL WIRING INSTALL CONTROLS AND TRIMF.CONNECT SUPPLY WIRING E.PIPE TANKLESS HEATERS IF USEDINSTALL CONTROLS AND TRIM Figure 8.2 Control and Pipe Tapping LocationsINSTALL CONTROLS AND TRIM Figure 8.3 Suggested Piping - Single Tankless Coil InstallationA.CHECK THE PIPING 9. STARTING THE BOILERSTARTING THE BOILER B.FILL THE BOILERSTARTING THE BOILER D.CHECK BOILER CONTROLS10. MAINTENANCE MAINTENANCEA.PLACING BOILER IN OPERATION MAINTENANCEC.MAINTENANCE - ANNUAL B.TO SHUT DOWN THE BOILERMAINTENANCE D.MONTHLY MAINTENANCEE.DAILY MAINTENANCE Table 11.1 Series LC/LCE Boiler Ratings 11. BOILER RATINGS & DIMENSIONSBOILER RATINGS & DIMENSIONS SERIES LC/LCE BOILER RATINGSBOILER RATINGS & DIMENSIONS Figure 11.2 Series LC Dimensional DiagramFigure 11.3 Series LCE Dimensional Diagram BOILER RATINGS & DIMENSIONS Table 11.2 Series LC/LCE Boiler DimensionsSERIES LC/LCE BOILER DIMENSIONS 12. REPAIR PARTS REPAIR PARTSFigure 12.1 Series LC Boiler Assembly Item No REPAIR PARTSTable 12.1A Series LC Repair Parts DescriptionItem No REPAIR PARTSTable 12.1B Series LC Repair Parts continued DescriptionREPAIR PARTS Figure 12.2 Series LCE Boiler AssemblyItem No REPAIR PARTSTable 12.2A Series LCE Repair Parts DescriptionItem No REPAIR PARTSTable 12.2B Series LCE Repair Parts continued DescriptionPage Page TO THE INSTALLER Oil, Gas & Gas/Oil Boilers WaterInstallation Operation & Maintenance Manual Qualified Service Agency