Long Barrel 2-Hole Lug, Die Set | Powerware 10001100 kVA manual

UPS INSTALLATION PLAN AND UNPACKING

Table 3-11. Supplied External Wiring Terminal Hardware Kit

	Part	Size	Quantity	Terminals Used On	Eaton Part Number

	Bolt, Grade 5	M10 x 25 mm	15	Ground	180190078−087

	Bolt, Grade 5	M12 x 50 mm	98	Rectifier Input, Bypass Input, Battery Input,	180190078−115
	Bolt, Grade 5	M12 x 50 mm	98	Output, and Neutral	180190078−115
				Output, and Neutral

	Flat Washer	M10	15	Ground	180500036−100

	Flat Washer	M12	196	Rectifier Input, Bypass Input, Battery Input,	180500036−120
	Flat Washer	M12	196	Output, and Neutral	180500036−120
				Output, and Neutral

	Conical Washer	M10	15	Ground	180500037−100

	Conical Washer	M12	98	Rectifier Input, Bypass Input, Battery Input,	180500037−120
	Conical Washer	M12	98	Output, and Neutral	180500037−120
				Output, and Neutral

	Nut	M12	98	Rectifier Input, Bypass Input, Battery Input,	180200001−07
	Nut	M12	98	Output, and Neutral	180200001−07
				Output, and Neutral

Table 3-12. Recommended Installation Parts and Tools (Not Supplied by Eaton)

	Part	Size	Quantity	Manufacturer	Part Number	Notes

		2/0 AWG		Thomas & Betts	54862BE

		3/0 AWG		Thomas & Betts	54864BE

		4/0 AWG		Thomas & Betts	54866BE

		250 MCM		Thomas & Betts	54868BE
	Long Barrel 2-Hole Lug		As required			Copper wire only
	Long Barrel 2-Hole Lug	300 MCM	As required	Thomas & Betts	54870BE	Copper wire only
		300 MCM		Thomas & Betts	54870BE

		350 MCM		Thomas & Betts	54872BE

		400 MCM		Thomas & Betts	54874BE

		500 MCM		Thomas & Betts	54876BE

	Manual Hydraulic Crimp Tool	14 Ton	1	Thomas & Betts	TBM14M

	Die Set	N/A	1	Thomas & Betts	15506

EATON Powerware® 9395 UPS (1000–1100 kVA) Installation and Operation Manual S 164201764 Rev 1 www.powerware.com

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Powerware 10001100 kVA Supplied External Wiring Terminal Hardware Kit, Part Size Quantity Manufacturer Part Number

Contents

Powerware 9395 UPS 1000-1100 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Initial Startup Single UPS Modes Normal Mode Bypass Mode Battery ModeStatus Indicators System Events Using the Menu Mimic Screen Starting the UPMs ENotify ServiceTerminal Mode UPS Maintenance 10.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 Product Specifications 10−1 10.110.2 List of Figures Powerware Hot Sync can Bridge Card Chapter Introduction Control Panel UPS Standard FeaturesInstallation Features Customer Interface Advanced Battery Management Inherent Redundancy Options and AccessoriesPower Management Software Field Installed UPM Monitoring and Communication Battery SystemDistributed Bypass System Conventions Used in This Manual Basic System ConfigurationsUsing This Manual For More Information Symbols, Controls, and Indicators Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Preparing the Site Creating an Installation PlanEnvironmental and Installation Considerations 95%, noncondensing UPS Cabinet WeightsUPS Cabinet Clearances Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Output to Critical Load Five Wire Full Load Current AC Input to UPS Bypass Five Wire Full Load CurrentPhases, 1 Neutral, 1 Ground Minimum Conductor Size DC Input from Each Battery Disconnect to Each UPS UPM 650 750 825 591 682 −12 Supplied Intercabinet Wiring Terminal Hardware Kit Terminal Function Bus Landings Tightening Torque Bolt Size BatteryBattery UPM Battery UPM 4 FI−UPM Manual Hydraulic Crimp Tool 11. Supplied External Wiring Terminal Hardware KitPart Size Quantity Manufacturer Part Number Long Barrel 2-Hole Lug UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements UPS Model Output Rating 14. Recommended Input Circuit Breaker RatingsUPS Model Input Rating UPS Model UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation Information Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the Sections U T I O N UPM Wireway Back Electrically Connecting the SectionsScrew from Kit Bracket from Kit Section Top Screw from Kit UPS System Installation −10 Phase B UPM 1 Cable 1G1 & 1G2 Brown Phase B E2AUPM 4 FI−UPM Four UPM Model Orange UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Cable 1G3 Red UPM 1 1E4ADC Input to UPMs UPM 2 2E4A Cable 2G3 Black Cable 3G3 Black UPM 3 3E5A J51, J61, and J70 Wiring AccessProtective Cage Location of J50 Pl1 Interface Board J39 Inverter can Connector Installing UPS External and Battery Power Wiring Field Installed UPM InstallationBattery System Installation Distributed Bypass Tie Cabinet Installation UPM Section Front Isbm Section 16. Isbm Section Conduit and Wire Entry Locations U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B 21 for Detail BB Neutral E12 21 for Detail BB DC Input from Battery E5 Phase C E8 Section A-A Ground Terminals Front Phase C E3 Phase B E2 AC Input toPhase a E1 Phase a E6 Phase B E7 AC Input to Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5 21. Isbm Section Power Terminal Detail CC Separate Battery Installing Interface Connections 4−33 for detail 22. Isbm Section Interface Terminal Locations TB1, TB2, and TB3 Interface Connections Assignments For terminal Battery Shunt Trip Battery AuxBattery Aux Common Battery Shunt Trip + 2 TB1 Battery Interface Connections Battery Disconnect Battery Aux Battery Aux CommonBattery Disconnect 48 Vdc Battery Aux Battery Aux Return −Slot Communication Bay 3 X−Slot Connections Repo Switch Front View Installing a Repo Switch Return Repo Wire Terminations Twisted Wires Initial Startup Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist −40 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge Card Installing Options and Accessories Bypass contact return J3 Terminal Name Description AlarmNormally-closed contact opens when UPS is on bypass Normally-open contact closes when UPS is on bypass Installing Distributed Bypass Control Wiring From If InstalledShielded Twisted Pair Twisted Pair AUX UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC UPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC Installing an Optional Remote Monitor Panel RMP II, RIM II, or SCM Nm lb Ground Terminal Terminal TB3 Vac PowerFrom Tightening Torque Remarks Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Terminal TB1 Signal Installing an Optional Supervisory Contact ModuleTerminal TB3 Vac Power Ground Terminal TB2 Customer 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 UPS Cabinet Battery SystemUPS System Overview Modes Normal ModeSingle UPS Inverter Bypass ModeBattery Converter Rectifier Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E1, E2, E3 E6, E7 Fuse Battery Contactor K2Battery Breaker Service Connector Output Contactor E1, E2, E3 E6, E7 Interface Board E8, E12Contactor Rectifier Rectifier Fuse Inverter Output Converter Fuse Battery Contactor K2E4. E5 Battery Breaker Converter Fuse Rectifier FuseFuse Inverter Output Bypass Input Breaker AC InputRectifier Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass System Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open Multiple UPS Distributed Bypass +1 and 2+0 Configurations+1 and 3+0 Configurations +1 and 4+0 Configurations TIE Fuse Inverter Battery Converter E4. E5 Battery Breaker Control Panel AC Input Breaker CB1 Optional UPS Controls and Indicators Circuit Breaker Using the Control Panel System Events Status IndicatorsStatus Indicators Using the LCD and Pushbuttons Events Meters Controls Setup Mimic Screen Using the Menu Display Menu Operation Display Menu Operation Password is L1 Function Subfunction Operation Contrast AdjustSystem Setup screen, press the return arrow pushbutton System Level 1 Setup Password Control See paragraph 7.2.7 for details System Status Screen and ControlsFunction Subfunction Operation Com Port Selection Typical System Status Messages Command Menu Operation Load Off Screen Cancel Load OFF Single UPS Operation Starting the UPS in Normal Mode Starting the UPMs Starting the UPS in Bypass Mode −13 Power is present inside the UPS cabinet sections Transfer from Normal to Bypass ModeTransfer from Bypass to Normal Mode Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPS Charger Control UPS and Critical Load Shutdown Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal Mode Starting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter Communication ConnectUPS−X Web/SNMP Card Modbus Card Modem Card ENotify ServiceENotify Service Features Installing eNotify Service Remote Notification Powerware LanSafe Power Management Software Display UPS Control Panel Terminal Mode Event History Log CTO TF12710000000 CSB Bootloader Display Remote Monitor Panel Building Alarm MonitoringGeneral Purpose Relay Contact System Normal RMP II Status Indicators Relay Interface Module Customer Interface ConnectorsPins 3 Contacts are open when the UPS is offline Pins 6 Contacts are closed when Utility Failure is detected Supervisory Contact Module SCM II Status Indicators and Connections Important Safety Instructions Chapter UPS Maintenance Monthly Maintenance Performing Preventive MaintenanceDaily Maintenance Isbm Air Filters Verify washed filters are thoroughly dry before reinstalling UPM Air Filters Verify washed filter is thoroughly dry before reinstalling Battery Maintenance Installing BatteriesPeriodic Maintenance Annual Maintenance Maintenance Training Recycling the Used Battery or UPS UPS Input SpecificationsModel Numbers UPS Environmental UPS Output Warranty Warranty Page 1642017641