Powerware 10001100 kVA Chapter 4 UPS System Installation

EATON Powerware® 9395 UPS (1000–1100 kVA) Installation and Operation Manual S 164201764 Rev 1 www.powerware.com 4−1

Chapter 4 UPS System Installation

4.1 Preliminary Installation Information

W A R N I N G

Installation should be performed only by qualified personnel.

Refer to the following while installing the UPS system:

SChapter 3 for cabinet dimensions, equipment weight, wiring and terminal data, and

installation notes.

SDo not tilt the cabinets more than "10° during installation.

SRemove the conduit landing plates to add conduit landing holes as required. Plate

material is 16 gauge steel (1.5 mm/0.06" thick).

SIf perforated floor tiles are required for ventilation, place them in front of the UPS.

4.2 Unloading the UPS Sections from the Pallet

The ISBM and UPM sections are bolted to separate wooden pallets supported by

wood skids. To remove the pallets:

W A R N I N G

The UPS sections are heavy (see Table 3-1 on page 3−2). If unpacking and unloading instructions are not

closely followed, the cabinets may tip and cause serious injury.

C A U T I O N

SDo not tilt cabinets more than 10° from vertical.

SLift the cabinets only with a forklift or damage may occur.

To prevent damage to the wiring channel and wiring in the UPM section base when lifting or moving the

cabinet:

SLift and move the UPM section using only the front or rear forklift slots.

SVerify that the forklift forks are in a horizontal position before inserting them into the forklift slots.

DO NOT angle fork tips upward.

SInsert the forks all the way through the base. DO NOT insert forks partially into the base to move the

cabinet.

SForks may be partially inserted into the front or rear forklift slots for minor positioning if the forks are

kept in a horizontal position with no upward angling.

SDO NOT use the forklift slots on the end of the cabinet to move the cabinet.

SEnd forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no

upward angling.

If these instructions are not followed, damage to the wiring channel and wiring will occur.

Figure 4Table 4

Contents

Main IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CONSIGNES DE SCURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Table of Contents Page Page Page List of Figures Page Chapter 1 Introduction 1.1 UPS Standard Features 1.1.1 Installation Features 1.1.2 Control Panel 1.1.3 Customer Interface S 1.1.4 Advanced Battery Management 1.1.5 Power Management Software 1.2 Options and Accessories 1.2.1 Field Installed UPM 1.2.2 Inherent Redundancy 1.2.3 Sync Control 1.2.4 Distributed Bypass System 1.3 Battery System 1.4 Basic System Configurations S 1.5 Using This Manual 1.6 Conventions Used in This Manual S 1.7 Symbols, Controls, and Indicators 1.8 For More Information S 1.9 Getting Help Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS S D A N G E S A V E R T I S S E M E N T S A T T E N T I O N S Page Page Chapter 3 UPS Installation Plan and Unpacking 3.1 Creating an Installation Plan 3.2 Preparing the Site 3.2.1 Environmental and Installation Considerations S S S S Page Page Page Page Figure 3-10. Remote EPO Switch Dimensions 3.2.2 UPS System Power Wiring Preparation Page Page Page Page Table 3-9. Supplied Intercabinet Wiring Terminal Hardware Kit Page Table 3-11. Supplied External Wiring Terminal Hardware Kit Table 3-12. Recommended Installation Parts and Tools (Not Supplied by Eaton) Table 3-13. Power Cable Conduit Requirements Page Page 3.2.3 UPS System Interface Wiring Preparation 3.2.4 Distributed Bypass Power Wiring Preparation 3.3 Inspecting and Unpacking the UPS Cabinets S 1. Carefully inspect the outer packaging for evidence of damage during transit. Page Page Page Chapter 4 UPS System Installation 4.1 Preliminary Installation Information Refer to the following while installing the UPS system: S installation notes. Page Page Figure 4-3. Removing the UPM Section Left Side Shipping Bracket 4.3 Mechanically Joining the Sections Page Page 4.4 Electrically Connecting the Sections Page Page Figure 4-8. ISBM Section Intercabinet Power Terminal Locations Figure 4-9. ISBM Section Input Power Terminal Detail Figure 4-10. ISBM Section Battery Input Power Terminal Detail Figure 4-11. ISBM Section Output Power Terminal Detail Figure 4-12. UPS Intercabinet Interface Harness Locations Page 4.5 Field Installed UPM Installation 4.6 Battery System Installation 4.7 Distributed Bypass Tie Cabinet Installation 4.8 Installing UPS External and Battery Power Wiring 4.8.1 External Power Wiring Installation Figure 4-15. ISBM and UPM Section Debris Shields Figure 4-16. ISBM Section Conduit and Wire Entry Locations Page Figure 4-17. Distributed Bypass Wire Length Figure 4-18. ISBM Section Power Terminal Locations Figure 4-19. ISBM Section Power Terminal Detail AA 4.8.2 Battery Power Wiring Figure 4-20. ISBM Section Power Terminal Detail BB Common Battery Figure 4-21. ISBM Section Power Terminal Detail CC Separate Battery 4.9 Installing Interface Connections 4.9.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) Page Table 4-1. TB1, TB2, and TB3 Interface Connections Figure 4-23. Interface Terminal Detail Figure 4-24. Typical Alarm Relay Connection Figure 4-25. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4.9.2 TB1 Battery Interface Connections Figure 4-26. Typical Battery Interface Connection Common Battery System Figure 4-27. Typical Battery Interface Connection Separate Battery System 4.9.3 XSlot Connections 4.10 Installing a REPO Switch Page Page 4.11 Installing Options, Accessories, and Distributed Bypass Control Wiring 4.12 Initial Startup 4.13 Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist Notes Chapter 5 Installing Options and Accessories 5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card Page Page 5.2 Installing Distributed Bypass Control Wiring UPS 1 UPS 2 UPS 3 UPS 4 Figure 5-3. Distributed Bypass System Can and PullChain Simplified Interface Wiring Page INSTALLING OPTIONS AND ACCESSORIES Figure 5-6. Distributed Bypass PullChain Wiring with MOBs Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair Table 5-4. PullChain Wiring Terminations with MOBs 5.3 Installing an Optional Remote Monitor Panel II Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations 5.4 Installing an Optional Relay Interface Module II Page 5.5 Installing an Optional Supervisory Contact Module II Page 5.6 Accessory Mounting Dimensions Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, and the SCM II. Figure 5-12. Remote Monitor Panel II Dimensions Figure 5-13. Relay Interface Module II Dimensions Figure 5-14. Supervisory Contact Module II Dimensions Page Page Page Chapter 6 Understanding UPS Operation 6.1 UPS System Overview 6.2 Single UPS 6.2.1 Modes S S S 6.2.2 Normal Mode 6.2.3 Bypass Mode 6.2.4 Battery Mode Page 6.3 Single UPS Unit System Oneline Configurations Figure 6-5. Four UPM UPS System, Dual-Feed, Common Battery System CC Figure 6-6. Four UPM UPS System, Output Dual-Feed, Separate Battery System Figure 6-7. Three UPM UPS System, Dual-Feed, Common Battery System CC Figure 6-8. Three UPM UPS System, Dual-Feed, Separate Battery System Figure 6-9. Simplified DualFeed UPS with Maintenance Bypass Panel 6.4 Multiple UPS Distributed Bypass System 6.4.1 Multiple UPS Parallel System Modes S S S 6.4.2 Normal Mode Distributed Bypass 6.4.3 Bypass Mode Distributed Bypass 6.4.4 Battery Mode Distributed Bypass Page 6.5 Multiple UPS Distributed Bypass System Oneline Configurations *** Figure 6-13. Typical Distributed Bypass System (1+1 and 2+0 Configurations) UPS 3 ***** Figure 6-14. Typical Distributed Bypass System (2+1 and 3+0 Configurations) UPS 3 UPS 4 ******* Figure 6-15. Typical Distributed Bypass System (3+1 and 4+0 Configurations) Chapter 7 UPS Operating Instructions This section describes how to operate the UPS. 7.1 UPS Controls and Indicators 7.1.1 Control Panel 7.1.2 Circuit Breaker 7.2 Using the Control Panel S S S 7.2.1 Status Indicators 7.2.2 System Events S Page Page 7.2.6 Display Menu Operation Table 7-3 describes the menu functions and and how to use them. Table 7-3. Display Menu Operation Table 7-3. Display Menu Operation (continued) Page Table 7-4. Typical System Status Messages Table 7-5. Command Menu Operation Page 7.3 Single UPS Operation 7.3.1 Starting the UPS in Normal Mode 7.3.2 Starting the UPS in Bypass Mode 7.3.3 Starting the UPMs Page 7.3.4 Transfer from Normal to Bypass Mode 7.3.5 Transfer from Bypass to Normal Mode 7.3.6 Transfer from Normal to Bypass Mode and Shut Down UPS 7.3.7 Single UPM Shutdown 7.3.8 UPS and Critical Load Shutdown 7.3.9 Charger Control 7.3.10 Using the UPS LOAD OFF Pushbutton or Command 7.3.11 Using the Remote Emergency Poweroff Switch UPS OPERATING INSTRUCTIONS Figure 7-7. REPO Operation Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. Deactivated Unlock pushbutton to release Activated 7.4 Multiple UPS Distributed Bypass Operation 7.4.1 Starting the Distributed Bypass System in Normal Mode 7.4.2 Starting the Distributed Bypass System in Bypass Mode 7.4.3 Starting the UPSs UPMs Page 7.4.4 Transfer from Normal to Bypass Mode 7.4.5 Transfer from Bypass to Normal Mode 7.4.6 Transfer from Normal to Bypass Mode and Shut Down all UPSs 7.4.7 Single UPM Shutdown 7.4.8 UPS and Critical Load Shutdown 7.4.9 Charger Control 7.4.10 Using the UPS LOAD OFF Pushbutton or Command 7.4.11 Using the Remote Emergency Poweroff Switch Page Chapter 8 Communication 8.1 XSlot Cards S 8.2 eNotify Service 8.2.1 eNotify Service Features S 8.2.2 Installing eNotify Service 8.3 Powerware LanSafe Power Management Software 8.4 Remote Notification S S S S S S 8.5 Terminal Mode S S S S 8.5.1 Display UPS Control Panel 8.5.2 Event History Log Figure 8-2. Sample Event History Log 8.6 Building Alarm Monitoring 8.7 General Purpose Relay Contact 8.8 Remote Monitor Panel II The RMP II contains a local horn and the backlit status indicators listed in Table 8-1. Table 8-1. RMP II Status Indicators 8.9 Relay Interface Module II 8.10 Supervisory Contact Module II Chapter 9 UPS Maintenance 9.1 Important Safety Instructions S S S S S S S S S 9.2 Performing Preventive Maintenance 9.2.1 DAILY Maintenance 9.2.2 MONTHLY Maintenance Page Page 9.2.3 PERIODIC Maintenance 9.2.4 ANNUAL Maintenance 9.2.5 BATTERY Maintenance 9.3 Installing Batteries 9.4 Recycling the Used Battery or UPS S A T T E N T I O N S S S Chapter 10 Product Specifications 10.1 Model Numbers 10.2 Specifications 10.2.1 UPS Input 10.2.2 UPS Output 10.2.3 UPS Environmental Warranty LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE UPS PRODUCTS