E1, E2, E3 E6, E7, E8, E12, Fuse, Backfeed | Powerware 10001100 kVA

UNDERSTANDING UPS OPERATION

	AC Input to		AC Input to		Battery Aux		Building Alarms
	UPS Rectifier		Bypass
	3 Wire A−B−C	3 or 4 Wire A−B−C			48V Battery		Alarm Relays
	Rotation		Rotation	Bypass	Shunt Trip		X−Slot
				Breaker			X−Slot
	A		B	Breaker	Remote EPO		Interface
				(CB4)	Remote EPO		Interface
				(CB4)
	E1, E2, E3		E6, E7,		Interface Board
			E8, E12		Interface Board
			E8, E12
	Input Breaker			Static
	(CB1)		Fuse	Switch	Backfeed
	(optional)		Fuse		Backfeed
	(optional)				Contactor (K5)
					Contactor (K5)
Input	Input			Input	Input
Contactor	Contactor			Contactor	Contactor
(K1)	(K1)			(K1)	(K1)
Rectifier	Rectifier			Rectifier	Rectifier
Fuse	Fuse			Fuse	Fuse
Fuse	Fuse		Fuse		Fuse
Fuse	Fuse			Fuse	Fuse
Inverter	Inverter			Inverter	Inverter
Output	Output			Output	Output
Contactor	Contactor			Contactor	Contactor
(K3)	(K3)			(K3)	(K3)
							AC Output
							to Critical
Battery	Battery		Battery		Battery	E10,E9,	D Load
Battery	Battery		Battery		Battery	E11,
Converter	Converter		Converter		Converter	E11,
Converter	Converter		Converter		Converter	E12
						E12
Fuse	Fuse		Fuse		Fuse

Battery Contactor (K2)

Battery Contactor (K2)

Battery Contactor (K2)

Battery Contactor (K2)

UPM 4	UPM 1	UPM 2	UPM 3
FI−UPM CABINET		E4. E5	UPS CABINET
FI−UPM CABINET		E4. E5

C

Battery

Breaker

BATTERY SYSTEM

(Not supplied with the UPS)

NOTE Callout letters A, B, C, and D map to Table 3-4on page 3−9.

Service Connector

NOTE If the load requires a neutral, a bypass source neutral must be provided. If the load does not require a neutral and there is no neutral conductor connected at the bypass input, a neutral to ground bonding jumper must be installed. DO NOT install both a source neutral and a bonding jumper.

Figure 6-5. Four UPM UPS System, Dual-Feed, Common Battery System

EATON Powerware® 9395 UPS (1000–1100 kVA) Installation and Operation Manual S 164201764 Rev 1 www.powerware.com

6−7

Image 111

Powerware 10001100 kVA E1, E2, E3 E6, E7, E8, E12, Backfeed, Contactor K5, Rectifier Fuse Inverter, Inverter Output

Contents

Powerware 9395 UPS 1000-1100 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Initial Startup Single UPS Modes Normal Mode Bypass Mode Battery ModeStatus Indicators System Events Using the Menu Mimic Screen Starting the UPMs ENotify ServiceTerminal Mode UPS Maintenance Product Specifications 10−1 10.1 10.210.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures Powerware Hot Sync can Bridge Card Chapter Introduction UPS Standard Features Installation FeaturesControl Panel Customer Interface Advanced Battery Management Inherent Redundancy Options and AccessoriesPower Management Software Field Installed UPM Battery System Distributed Bypass SystemMonitoring and Communication Basic System Configurations Using This ManualConventions Used in This Manual For More Information Symbols, Controls, and Indicators Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Creating an Installation Plan Environmental and Installation ConsiderationsPreparing the Site UPS Cabinet Weights UPS Cabinet Clearances95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Output to Critical Load Five Wire Full Load Current AC Input to UPS Bypass Five Wire Full Load CurrentPhases, 1 Neutral, 1 Ground Minimum Conductor Size DC Input from Each Battery Disconnect to Each UPS UPM 650 750 825 591 682 −12 Supplied Intercabinet Wiring Terminal Hardware Kit Terminal Function Bus Landings Tightening Torque Bolt Size BatteryBattery UPM Battery UPM 4 FI−UPM Manual Hydraulic Crimp Tool 11. Supplied External Wiring Terminal Hardware KitPart Size Quantity Manufacturer Part Number Long Barrel 2-Hole Lug UPS Model Voltage Terminal Number of Wires Minimum Conduit 13. Power Cable Conduit Requirements 14. Recommended Input Circuit Breaker Ratings UPS Model Input RatingUPS Model Output Rating UPS Model UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Unloading the UPS Sections from the Pallet Preliminary Installation Information Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Right Side Shipping Bracket Bolts Mechanically Joining the Sections U T I O N UPM Wireway Back Electrically Connecting the SectionsScrew from Kit Bracket from Kit Section Top Screw from Kit UPS System Installation −10 Phase B UPM 1 Cable 1G1 & 1G2 Brown Phase B E2AUPM 4 FI−UPM Four UPM Model Orange UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Cable 1G3 Red UPM 1 1E4ADC Input to UPMs UPM 2 2E4A Cable 2G3 Black Cable 3G3 Black UPM 3 3E5A J51, J61, and J70 Wiring AccessProtective Cage Location of J50 Pl1 Interface Board J39 Inverter can Connector Installing UPS External and Battery Power Wiring Field Installed UPM InstallationBattery System Installation Distributed Bypass Tie Cabinet Installation UPM Section Front Isbm Section 16. Isbm Section Conduit and Wire Entry Locations U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B 21 for Detail BB Neutral E12 21 for Detail BB DC Input from Battery E5 Ground Terminals Front Phase C E3 Phase B E2 AC Input to Phase a E1 Phase a E6 Phase B E7 AC Input toPhase C E8 Section A-A Battery Power Wiring Section B-B DC Input from Battery + E4 DC Input from Battery E5 21. Isbm Section Power Terminal Detail CC Separate Battery Installing Interface Connections 4−33 for detail 22. Isbm Section Interface Terminal Locations TB1, TB2, and TB3 Interface Connections Assignments For terminal Battery Shunt Trip Battery AuxBattery Aux Common Battery Shunt Trip + 2 TB1 Battery Interface Connections Battery Disconnect Battery Aux Battery Aux CommonBattery Disconnect 48 Vdc Battery Aux Battery Aux Return −Slot Communication Bay 3 X−Slot Connections Repo Switch Front View Installing a Repo Switch Return Repo Wire Terminations Twisted Wires Initial Startup Completing the Installation Checklist Installation Checklist Distributed Bypass Installation Checklist −40 Plug−in Terminal Block J3 Installing an Optional Powerware Hot Sync can Bridge Card Installing Options and Accessories Bypass contact return J3 Terminal Name Description AlarmNormally-closed contact opens when UPS is on bypass Normally-open contact closes when UPS is on bypass Installing Distributed Bypass Control Wiring If Installed Shielded Twisted PairFrom Twisted Pair AUX UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Pull−Chain Wiring Terminations with MOBsUPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NC UPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC Installing an Optional Remote Monitor Panel Ground Terminal Terminal TB3 Vac Power From Tightening Torque RemarksRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Installing an Optional Supervisory Contact Module Terminal TB3 Vac Power Ground Terminal TB2 CustomerTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 Battery System UPS System OverviewUPS Cabinet Normal Mode Single UPSModes Inverter Bypass ModeBattery Converter Rectifier Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations E1, E2, E3 E6, E7 Fuse Battery Contactor K2Battery Breaker Service Connector E1, E2, E3 E6, E7 Interface Board E8, E12 Contactor RectifierOutput Contactor Converter Fuse Battery Contactor K2 E4. E5 Battery BreakerRectifier Fuse Inverter Output Rectifier Fuse Fuse Inverter OutputConverter Fuse AC Input Rectifier Input BreakerBypass Input Breaker Multiple UPS Parallel System Modes Multiple UPS Distributed Bypass System Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open Multiple UPS Distributed Bypass +1 and 2+0 Configurations+1 and 3+0 Configurations +1 and 4+0 Configurations TIE Fuse Inverter Battery Converter E4. E5 Battery Breaker Control Panel AC Input Breaker CB1 Optional UPS Controls and Indicators Circuit Breaker Using the Control Panel Status Indicators Status IndicatorsSystem Events Using the LCD and Pushbuttons Events Meters Controls Setup Mimic Screen Using the Menu Display Menu Operation Display Menu Operation Password is L1 Function Subfunction Operation Contrast AdjustSystem Setup screen, press the return arrow pushbutton System Level 1 Setup Password System Status Screen and Controls Function Subfunction Operation Com Port SelectionControl See paragraph 7.2.7 for details Typical System Status Messages Command Menu Operation Load Off Screen Cancel Load OFF Single UPS Operation Starting the UPS in Normal Mode Starting the UPMs Starting the UPS in Bypass Mode −13 Transfer from Normal to Bypass Mode Transfer from Bypass to Normal ModePower is present inside the UPS cabinet sections Single UPM Shutdown Transfer from Normal to Bypass Mode and Shut Down UPS Charger Control UPS and Critical Load Shutdown Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Normal Mode Starting the UPSs UPMs Starting the Distributed Bypass System in Bypass Mode −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 X−Slot Cards Chapter Communication ConnectUPS−X Web/SNMP Card Modbus Card Modem Card ENotify ServiceENotify Service Features Installing eNotify Service Remote Notification Powerware LanSafe Power Management Software Display UPS Control Panel Terminal Mode Event History Log CTO TF12710000000 CSB Bootloader Display Building Alarm Monitoring General Purpose Relay ContactRemote Monitor Panel System Normal RMP II Status Indicators Relay Interface Module Customer Interface ConnectorsPins 3 Contacts are open when the UPS is offline Pins 6 Contacts are closed when Utility Failure is detected Supervisory Contact Module SCM II Status Indicators and Connections Important Safety Instructions Chapter UPS Maintenance Performing Preventive Maintenance Daily MaintenanceMonthly Maintenance Isbm Air Filters Verify washed filters are thoroughly dry before reinstalling UPM Air Filters Verify washed filter is thoroughly dry before reinstalling Battery Maintenance Installing BatteriesPeriodic Maintenance Annual Maintenance Maintenance Training Recycling the Used Battery or UPS Specifications Model NumbersUPS Input UPS Environmental UPS Output Warranty Warranty Page 1642017641