E4. E5 Battery Breaker | Powerware 10001100 kVA guide

UNDERSTANDING UPS OPERATION

A

B

A

B

A

B

A

B

*

*

*

*

*

*

*

*

E1

UPS 4

E6

E1

UPS 3

E6

E1

UPS 2

E6

E1

UPS 1

E6

E2

E7

E2

E7

E2

E7

E2

E7

Fuse

Fuse

Fuse

Fuse

E3

E8

E3

E8

E3

E8

E3

E8

CB1

E12

CB1

E12

CB1

E12

CB1

E12

(optional)

(optional)

(optional)

(optional)

K1

K1

K1

K1

CB4

CB4

CB4

CB4

Rectifier

Rectifier

Rectifier

Rectifier

Static

Static

Static

Static

Switch

Switch

Switch

Switch

Fuse

Fuse

Fuse

Fuse

K5

K5

K5

K5

Fuse

Fuse

Fuse

Fuse

Fuse

Fuse

Fuse

Fuse

Inverter

Inverter

Inverter

Inverter

K3

K3

K3

K3

Battery

Battery

Battery

Battery

Converter

Converter

Converter

Converter

Fuse

Fuse

Fuse

Fuse

K2

K2

K2

K2

C

E4. E5

C

E4. E5

C

E4. E5

C

E4. E5

Battery Breaker

Battery Breaker

Battery Breaker

Battery Breaker

E9,

E9,

E9,

E9,

TIE

BATTERY SYSTEM

BATTERY SYSTEM

BATTERY SYSTEM

BATTERY SYSTEM

CABINET

E10,

E10,

E10,

E10,

E11,

(Not supplied

E11,

(Not supplied

E11,

(Not supplied

E11,

(Not supplied

(Optional)

E12

with the UPS)

E12

with the UPS)

E12

with the UPS)

E12

with the UPS)

MOB 1

D

D

D

D

MOB 2

MOB 3

	A – AC Input to UPS Rectifier	MOB 4
	B – AC Input to Bypass	MOB 4
	B – AC Input to Bypass
	C – DC Input from Battery
	D – UPS AC Output to Tie Cabinet
	E – Output to Critical Load	E
	* – Overcurrent Protection provided by customer	E
	* – Overcurrent Protection provided by customer
	NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. The internal	AC Output to
		Critical Load
	structure of each UPS is shown Figure 6-5through Figure 6-8starting on page 6−7.	Critical Load

NOTE If the load requires a neutral, a bypass source neutral must be provided. If the load does not require a neutral and there is no neutral

conductor connected at the bypass input, a neutral to ground bonding jumper must be installed. DO NOT install both a source neutral and a bonding jumper.

Figure 6-15. Typical Distributed Bypass System (3+1 and 4+0 Configurations)

6−20	EATON Powerware® 9395 UPS (1000–1100 kVA) Installation and Operation Manual S 164201764 Rev 1 www.powerware.com

Image 124

Powerware 10001100 kVA operation manual E4. E5 Battery Breaker

Contents

Powerware 9395 UPS 1000-1100 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Table of Contents Single UPS Modes Normal Mode Bypass Mode Battery Mode Status Indicators System EventsUsing the Menu Mimic Screen Initial Startup ENotify Service Terminal ModeUPS Maintenance Starting the UPMs 10.2 Product Specifications 10−1 10.110.2.1 UPS Input 10−1 10.2.2 UPS Output 10−2 10.2.3 List of Figures Powerware Hot Sync can Bridge Card Chapter Introduction Installation Features UPS Standard FeaturesControl Panel Advanced Battery Management Customer Interface Options and Accessories Power Management SoftwareField Installed UPM Inherent Redundancy Distributed Bypass System Battery SystemMonitoring and Communication Using This Manual Basic System ConfigurationsConventions Used in This Manual Symbols, Controls, and Indicators For More Information Getting Help Chapter Safety Warnings E R T I S S E M E N T Section Page Environmental and Installation Considerations Creating an Installation PlanPreparing the Site UPS Cabinet Clearances UPS Cabinet Weights95%, noncondensing Dimensions are in millimeters inches Isbm Section Dimensions Front View Front Isbm Section Center of Gravity 114.3 115.8 Front View UPS System Power Wiring Preparation Common Battery AC Input to UPS Bypass Five Wire Full Load Current Phases, 1 Neutral, 1 Ground Minimum Conductor SizeDC Input from Each Battery Disconnect to Each UPS UPM AC Output to Critical Load Five Wire Full Load Current 650 750 825 591 682 −12 Supplied Intercabinet Wiring Terminal Hardware Kit Battery Battery UPMBattery UPM 4 FI−UPM Terminal Function Bus Landings Tightening Torque Bolt Size 11. Supplied External Wiring Terminal Hardware Kit Part Size Quantity Manufacturer Part NumberLong Barrel 2-Hole Lug Manual Hydraulic Crimp Tool 13. Power Cable Conduit Requirements UPS Model Voltage Terminal Number of Wires Minimum Conduit UPS Model Input Rating 14. Recommended Input Circuit Breaker RatingsUPS Model Output Rating UPS Model UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets 11. UPS Cabinet as Shipped on Pallet Isbm Section 12. UPS Cabinet as Shipped on Pallet UPM Section This page intentionally left blank Preliminary Installation Information Unloading the UPS Sections from the Pallet Front Door Shipping Bracket Bolts Pallet Left Side Shipping Removing the Isbm Section Right Side Shipping Bracket Bolts Mechanically Joining the Sections Right Side Shipping Bracket Bolts U T I O N UPM Wireway Electrically Connecting the Sections Screw from Kit Bracket from KitSection Top Screw from Kit Back UPS System Installation −10 Phase B Phase B E2A UPM 4 FI−UPM Four UPM ModelOrange UPM 1 Cable 1G1 & 1G2 Brown Cable 1G3 Red UPM 1 1E4A DC Input to UPMs UPM 2 2E4ACable 2G3 Black Cable 3G3 Black UPM 3 3E5A UPM 1 Cable 1G4 & 1G5 Orange UPM 2 Cable 2G4 & 2G5 Orange Wiring Access Protective CageLocation of J50 J51, J61, and J70 Pl1 Interface Board J39 Inverter can Connector Field Installed UPM Installation Battery System InstallationDistributed Bypass Tie Cabinet Installation Installing UPS External and Battery Power Wiring Isbm Section UPM Section Front 16. Isbm Section Conduit and Wire Entry Locations U T I O N 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B 21 for Detail BB DC Input from Battery E5 21 for Detail BB Neutral E12 Phase a E1 Phase a E6 Phase B E7 AC Input to Ground Terminals Front Phase C E3 Phase B E2 AC Input toPhase C E8 Section A-A Battery Power Wiring DC Input from Battery + E4 DC Input from Battery E5 Section B-B 21. Isbm Section Power Terminal Detail CC Separate Battery Installing Interface Connections 22. Isbm Section Interface Terminal Locations 4−33 for detail TB1, TB2, and TB3 Interface Connections For terminal Assignments Battery Aux Battery Aux CommonBattery Shunt Trip + Battery Shunt Trip 2 TB1 Battery Interface Connections Battery Aux Battery Aux Common Battery Disconnect 48 VdcBattery Aux Battery Aux Return Battery Disconnect 3 X−Slot Connections −Slot Communication Bay Installing a Repo Switch Repo Switch Front View Repo Wire Terminations Return Wires Twisted Completing the Installation Checklist Initial Startup Installation Checklist Distributed Bypass Installation Checklist −40 Installing an Optional Powerware Hot Sync can Bridge Card Plug−in Terminal Block J3 Installing Options and Accessories J3 Terminal Name Description Alarm Normally-closed contact opens when UPS is on bypassNormally-open contact closes when UPS is on bypass Bypass contact return Installing Distributed Bypass Control Wiring Shielded Twisted Pair If InstalledFrom Twisted Pair AUX Pull−Chain Wiring Terminations with MOBs UPS 2 can Bridge Card J3-1 Alarm MOB 2 Aux 1 NCUPS 3 can Bridge Card J3-1 Alarm MOB 3 Aux 1 NC UPS 4 can Bridge Card J3-1 Alarm MOB 4 Aux 1 NC Installing an Optional Remote Monitor Panel From Tightening Torque Remarks Ground Terminal Terminal TB3 Vac PowerRMP II, RIM II, or SCM Nm lb Installing an Optional Relay Interface Module J1 through J4 Interface Connectors Terminal TB3 Vac Power Ground Terminal TB2 Customer Installing an Optional Supervisory Contact ModuleTerminal TB1 Signal 11. Supervisory Contact Module II TB2 Accessory Mounting Dimensions 13. Relay Interface Module II Dimensions 14. Supervisory Contact Module II Dimensions This page intentionally left blank Operation −20 UPS System Overview Battery SystemUPS Cabinet Single UPS Normal ModeModes Bypass Mode Battery ConverterRectifier Inverter Battery Mode Path of Current Through the UPS in Battery Mode Single UPS Unit System Oneline Configurations Fuse Battery Contactor K2 Battery BreakerService Connector E1, E2, E3 E6, E7 Contactor Rectifier E1, E2, E3 E6, E7 Interface Board E8, E12Output Contactor E4. E5 Battery Breaker Converter Fuse Battery Contactor K2Rectifier Fuse Inverter Output Fuse Inverter Output Rectifier FuseConverter Fuse Rectifier Input Breaker AC InputBypass Input Breaker Multiple UPS Distributed Bypass System Multiple UPS Parallel System Modes Normal Mode Distributed Bypass Bypass Mode Distributed Bypass Battery Mode Distributed Bypass Main Power Flow Open +1 and 2+0 Configurations +1 and 3+0 Configurations+1 and 4+0 Configurations Multiple UPS Distributed Bypass TIE Fuse Inverter Battery Converter E4. E5 Battery Breaker UPS Controls and Indicators Control Panel AC Input Breaker CB1 Optional Using the Control Panel Circuit Breaker Status Indicators Status IndicatorsSystem Events Events Meters Controls Setup Using the LCD and Pushbuttons Using the Menu Mimic Screen Display Menu Operation Display Menu Operation Function Subfunction Operation Contrast Adjust System Setup screen, press the return arrow pushbuttonSystem Level 1 Setup Password Password is L1 Function Subfunction Operation Com Port Selection System Status Screen and ControlsControl See paragraph 7.2.7 for details Command Menu Operation Typical System Status Messages Cancel Load OFF Load Off Screen Starting the UPS in Normal Mode Single UPS Operation Starting the UPS in Bypass Mode Starting the UPMs −13 Transfer from Bypass to Normal Mode Transfer from Normal to Bypass ModePower is present inside the UPS cabinet sections Transfer from Normal to Bypass Mode and Shut Down UPS Single UPM Shutdown UPS and Critical Load Shutdown Charger Control Using the UPS Load OFF Pushbutton or Command Using the Remote Emergency Power−off Switch Repo Operation Starting the Distributed Bypass System in Normal Mode Multiple UPS Distributed Bypass Operation Starting the Distributed Bypass System in Bypass Mode Starting the UPSs UPMs −22 R N I N G Transfer from Normal to Bypass Mode and Shut Down all UPSs UPS and Critical Load Shutdown U T I O N Using the Remote Emergency Power−off Switch −28 Chapter Communication X−Slot Cards ENotify Service ENotify Service FeaturesInstalling eNotify Service ConnectUPS−X Web/SNMP Card Modbus Card Modem Card Powerware LanSafe Power Management Software Remote Notification Terminal Mode Display UPS Control Panel Event History Log CSB Bootloader Display CTO TF12710000000 General Purpose Relay Contact Building Alarm MonitoringRemote Monitor Panel RMP II Status Indicators System Normal Customer Interface Connectors Pins 3 Contacts are open when the UPS is offlinePins 6 Contacts are closed when Utility Failure is detected Relay Interface Module SCM II Status Indicators and Connections Supervisory Contact Module Chapter UPS Maintenance Important Safety Instructions Daily Maintenance Performing Preventive MaintenanceMonthly Maintenance Verify washed filters are thoroughly dry before reinstalling Isbm Air Filters Verify washed filter is thoroughly dry before reinstalling UPM Air Filters Installing Batteries Periodic MaintenanceAnnual Maintenance Battery Maintenance Recycling the Used Battery or UPS Maintenance Training Model Numbers SpecificationsUPS Input UPS Output UPS Environmental Warranty Warranty Page 1642017641