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Powerware 415/240V, 400/230V, 380/220V, 208/120V manual Checking the Parts List

Models: 415/240V 380/220V 208/120V 400/230V

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Checking the Parts List

INSTALLATION

Checking the Parts List

Verify that the following items are included with the EMS−UGK.

All models

Electronics module (display optional)

Mounting bracket (installed on electronics module)

EMS Configuration Tool CD for setup and calibration

EMS configuration cable (DB−9 to RS−232 serial)

This user’s guide

Power Xpert Gateway Series 1000 Card (installed on electronics module)

Card configuration cable (RJ−45 to RS−232 serial)

Ethernet cable

Power Xpert Gateway Series 1000 Card registration card

Power Xpert Gateway Series 1000 Card Quick Start Instructions

NOTE For more detailed information, download the Power Xpert Gateway Series 1000 Card User’s Guide from the Documentation page on the Power Xpert card once the card is accessible on the user’s network or from www.eaton.com/powerxpert.

All models (for each panel ordered)

(2)Branch circuit harnesses, each with one 28−position circular connector and

21 two−position connector plugs

(44)Branch current transformers (CTs), split−core, 75A, 1V output, with two−position connector receptacle (includes 2 spares) (optional)

(1)Voltage harness, with one 7−position circular connector, three spade connectors (A, B, C), and two ferrule connectors (Neutral, Ground)

NOTE Dual panel option only. Voltage harness V2 does NOT include a connector for Ground.

(10) Wire taps:

−(5) 4.0 mm2 (12 AWG), yellow

−(5) 0.75–2.5 mm2 (18–14 AWG), blue

(3)Wire tap transition harnesses, each with a quick disconnect receptacle and a ferrule connector

8 EATON Powerware® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com

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Powerware 415/240V, 400/230V manual Checking the Parts List, Verify that the following items are included with the EMS−UGK

Contents

Powerware Energy Management System EMS Upgrade Kit 208/120V, 380/220V, 400/230V, 415/240V User’s GuideRequesting a Declaration of Conformity Special Symbols Three−phase alternating current PROTECTIVE CONDUCTOR TERMINALPage Initial System Configuration Table of ContentsInstallation Setup OptionsSpecifications Serial Port ServiceMaintenance TroubleshootingChapter IntroductionThe following options for the EMS−UGK are available D A N G E R IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSSafety Warnings C A U T I O NA T T E N T I O N CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONSConsignes de sécurité D A N G E RW A R N U N G WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWARENSicherheitswarnungen A C H T U N GP E L I G R O INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONESAdvertencias de Seguridad P R E C A U C I Ó NUnpacking the Cabinet InstallationInspecting the Equipment ChapterChecking the Parts List Verify that the following items are included with the EMS−UGKTo assemble the components, the following tools may be needed Tools RequiredS Pliers or other appropriate tool for installing wire taps S Phillips #2 screwdriverInstalling the Hardware Verify that at least two wall anchors attach to studs within the wall Figure 4 shows the location of the two serial ports C A U T I O N Electrical ConnectionsW A R N I N G C A U T I O NS If installing conduit not supplied, plan for adequate conduit A, B, C Figure 5. Wiring Overview Example InstallationTable 4. Harness Sizing Panel Connections andMain Input Harness CTM Figure 6. Harness Connections at the Electronics ModuleTable 5. EMS−UGK Harness Connections INSTALLATION Figure 7. Panel Detail EMS−UGK−LV Model with Dual Panel Option ShownIf installing dual panels, repeat Step 5 for the second panel Coil and secure any excess cable away from other conductors Install each CT around the appropriate subfeed breaker wire C A U T I O N 12. Choose an option for connecting the phases for voltage sensingC A U T I O N Proceed to Step 15 on page Verify the wire taps are completely closed around the wires 24. Continue to the following section Initial Configuration Installing the Software Configuration ToolInitial System Configuration Figure 15. System Status Page Connected WindowCalc to have the software automatically calculate the VA rating 7. Configure the following required settingsvoltage. For example, for two 225A panels and a 120V nominal 9. Click Save Sys Config to save the settings to the EMS−UGK. Depending on communication speed, updates take effect within 15-20 seconds sounds for each new alarm and can be turned off by 12. Configure the following Miscellaneous Features13. Configure the following Building Alarm Settings Configuration Using the Software Configuration Tool main panel breaker alarms and zeroes the panel percent 4. Configure the following settings for the selected panel6. Repeat Steps 3 through 5 to configure the remaining panels 10. Configure the following settings for the selected breaker Initial Panel and Breaker Configuration Using the Display 12. Continue to the following section, Installation INSTALLATIONAdvanced Metering Installation Breaker Numbering Reset FunctionOperation ChapterControl Panel Functions The following table shows the indicator status and descriptionEATON EMS−UGK 000.0 000.0 000.0Display Functions PROFILE SETUP SET UPMenu Map The following tables show the basic menu structureTable 7. Panel Meters Table 8. Breaker Meterswant to access, then select DONE to display the options for Setup OptionsUse the arrow keys to enter the password for the level you Use the arrow keys to enter the new password A-ZConfiguring Panels Containing Branch Circuit Breakers Control Panel ConfigurationAccessing Configuration Configuring Panels Containing Subfeed Breakers Panel breaker rating in ampsSubfeed breaker rating in amps Configuring Branch Circuit Breakers NOTE Configure a breaker only if its CT is installed7. When all branch circuit configuration is complete, select the Viewing Panel Meters Viewing Breaker MetersChapter 4 Communication Communication Options Installing Communication FeaturesSerial Port Service X−Slot Card Control Terminals W A R N I N G Relay Output Contacts Alarm RelayProgrammable Signal Inputs Building Alarms COMMUNICATION Recycling the Used Equipment MaintenanceReplacing the Power Xpert Gateway Series 1000 Card Updating the FirmwareW A R N I N G Rewiring and Reconfiguring the InstallationD A N G E R C A U T I O NChapter SpecificationsTable 12. Dimensions and Weight Table 13. Communication OptionsTable 16. Display Optional Table 15. Environmental and SafetyTable 14. Electrical Input Table 17. Metering Main current 6ASPECIFICATIONS Service and Support Chapter 7 TroubleshootingTypical Alarms and Conditions All other countries Call your local service representativeTROUBLESHOOTING Powerware Energy Management System EMS Upgrade Kit WarrantyLimited Factory Warranty ChapterWARRANTY Page 1642017241