Fluid Pressure | Quinny 65040-AB instruction

Section VIII - Power$ync II™ Operation

NOTICE!

COMPRESSOR HAS SHUT DOWN

NOTICE! HIGH STAGE 2 DISCH PRESSURE

TAKE CORRECTIVE ACTION

High stage 2 discharge pressure could be caused by a clogged cooler or a failed discharge check valve.

NOTICE!

COMPRESSOR HAS SHUT DOWN

NOTICE! MOTOR OVERLOAD

TAKE CORRECTIVE ACTION

Motor overload can be caused by high ambient temperature, or operating the compressor above the designed limits of the compressor. This can happen if the discharge check valve is faulty.

CAUTION

COMPRESSOR HAS SHUT DOWN

NOTICE! POSSIBLE REVERSE ROTATION

TAKE CORRECTIVE ACTION

Possible reverse rotation is caused if stage 2 does not reach a minimum pressure shortly after the start button is pressed. This could also be caused by a faulty blowdown valve or a faulty package check valve.

CAUTION

STAGE 2 OF THE COMPRESSOR HAS EXCESSIVE

PRESSURE DIFFERENTIALS CALL SERVICE

STG 1 OUT_____ STG 2 OUT _____ ENTER TO EXIT

Stage 2 with excessive pressure differentials is primarily caused by a failed blowdown valve. The above displays indicate that the computer has found operating conditions outside the normal limits. For most of these displays, you only need to press ENTER to reset the control. If the pressure or temperature is still outside the limits, pressing ENTER will not reset the control. The corrective action for these messages is to find the cause of the indicated problem. Your service representative can provide the service needed to correct these problems.

FLUID PRESSURE ______

COMPRESSOR HAS SHUT DOWN **NOTICE** FIRMWARE FAILURE REFER TO YOUR SERVICE MANUAL

Failure of either of the two types of memory chips or a corruption of the software installed in those chips will display this message. If the problem is a failure of one of the chips, the main processor circuit board must be replaced. Contact your service representative to arrange this replacement. The compressor can be operated in Back-up Mode.

64	Quincy Compressor® - QSD™

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Quinny 65040-AB manual Fluid Pressure

Contents

QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Safety Precautions Section I General Safety Alert Symbols Spare Parts Ordering Information Section II Description General Description Compression Cycle and Air Flow Moisture Separator Cooling SystemLubricating Fluid System Water-cooled Capacity Control System Electrical System Back-up Control Shutdown Conditions Main Power on Light IndicatorsSafety Sensors High Discharge Air Temperature Lights Section II Description Receiving Section III InstallationMoving the Unit to the Installation Site Location Piping Connections Manual Shutoff Valve Piping Fit-up Electrical Guards Water Flow Water Quality Fluid Level Fan Rotation Starting the Compressor Section IV Operating ProceduresPrior to Starting Stopping the Compressor Normal Operation Temperature Readings Water-cooled Pressure ReadingsStopping the Compressor Emergency Section V Preparing for Maintenance or Service This page Intentionally Left Blank Safety Fluid SpecificationsSection VI Servicing Air Filter Fluid Life Preparation for New Seal Installation Input Shaft Seal Seal Installation Airend Sealing System Pressure Switch Back-up Operating Mode Section VII Service AdjustmentsPressure Switch Adjusting Pressure Switch This page Intentionally Left Blank Back-up Mode Operation Section Viii Power$ync II OperationIntroduction to Power$ync Do not switch modes with power on the compressor Single Machine Operational Modes Multiple Machine Operational ModeAuto Dual Time Delay Continuous Run Pressure Settings Network Load Delay Time Network Installation Connecting Cable to the Power$ync II Circuit Board Rocker Switch Settings Network Voltage Tests on Power$ync II Systems Network SetupUP/DOWN DEADBAND, F1 EDIT, Enter Return Power-up Displays Start-up Section Viii Power$ync II Operation Compressor in Back-up Mode U19 Memory Failure Contact Your Service Representative Deadband Data Error Press F1 to Clear U19 Data Checksum Error Press F2 to UpdateU19 Data not Initialized Press F2 to Initialize Filter Needs Servicing Please Replace AS Soon AS Possible Additional Sensors Start-up DisplaysOperational Displays Compressor is Starting Compressor is Unloaded Minutes Left to Shutdown Compressor is UnloadedProgrammed Shutdown Compressor Mode of Operation Auto Dual Timed Stop Press F1 Compressor Settings and Maintenance DisplaysMode and Pressure Displays Press F2 Read Pressure Settings pages 34-35 before Press F1 to change the load and unload pressures Machine ID Setup Please Wait Network Configuration in ProgressMachine ID for this Compressor Press Enter to Accept Value UP/DOWN POSITION, F1 EDIT, Enter Return Before setting or changing a sequence, readSequence Network Data UP/DOWN Machine ID, Enter Return Network Configuration Menu DAY Monday SEQ AbcdDAY Monday SEQ To clear a particular sequence from the memory, press F1 Compressor Hourmeter Menu Compressor Hourmeters Filter Service HourmetersReset Service Hourmeters Intake Filter Hours Press F1 to Reset Fluid Hours Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnFluid Filter Hours Reset to Press Enter to Return Fluid Hours Reset to Press Enter to Return To SET Time and Date Compressor Maintenance Menu Compressor Control TestTime Menu To View Current Time Time and Date Menu Current Time on this Control Unload Press HorsepowerCompressor Control Test Menu Unload Valve Test Press F1 Fluid Press Compressor Diagnostic Menu View Shutdown LOG Unit Configuration DateModem Baud Rate Setup Network Diagnostic Section Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence Indicator is lit, the indicator will remain lit Modem INITIALIZATION** InitF1 to EDIT/ENTER to Accept Value Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Shutdown Log Messages Emergency Stop Pressed Motor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Section IX Troubleshooting Probable Causes Corrective Action Failure to Start Section IX Troubleshooting Unscheduled Shutdown Probable Causes Corrective Action Unscheduled Shutdown Probable Causes Corrective Action Low Air Delivery Frequent Air Cleaner CloggingHigh Discharge Air Temperature Frequent Fluid Filter Clogging Compressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Water in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingExcessive Fluid in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent Bowl Low Delivery Pressure High Interstage Pressure Erroneous Displays Microprocessor Will Not Display Messages Section X- Maintenance Schedule Interval Action Daily Operating Record Quincy Compressor QSD Quincy Compressor QSD