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Quinny 65040-AB manual Section X- Maintenance Schedule

Models: 65040-AB

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	Section X- Maintenance Schedule


Interval:	Action:


PERIODICALLY/DAILY:	COMPLETE DAILY OPERATING RECORD.
(8 HOURS MAXIMUM)	MONITOR ALL GAUGES AND INDICATORS FOR NORMAL OPERATION.
	CHECK FLUID LEVEL IN GEARCASE.
	OBSERVE FLUID LEVEL IN BUFFING AIR AND SMOKE ELIMINATOR
	FILTER BOWLS.
	DRAIN FILTER BOWLS, IF REQUIRED.
	OBSERVE FOR FLUID LEAKS.
	OBSERVE FOR UNUSUAL NOISE OR VIBRATION.
	MANUALLY DRAIN INTERSTAGE AND DISCHARGE MOISTURE TRAPS
	TO VERIFY DRAIN MECHANISM IS OPERABLE.
	DRAIN STAGE 2 INLET AIR LINE. REPAET AS NECESSARY IN HIGH
	HUMIDITY CONDITIONS.
	DRAIN DRIP LEGS IN DISCHARGE CONNECTION TO THE COMPRESSED
	AIR SYSTEM.
WEEKLY:	CHECK BUFFING AIR SUPPLY (PRESSURE IS SET TO 4-5 PSIG).
MONTHLY:	SERVICE AIR FILTER AS NEEDED (DAILY OR WEEKLY IF EXTREMELY
	DIRTY CONDITIONS EXIST).
	CLEAN INTERCOOLER AND AFTERCOOLER AND COOLANT COOLER
	FINS (AIR-COOLED ONLY).
	WIPE ENTIRE UNIT DOWN TO MAINTAIN APPEARANCE.
	CHECK TIGHTNESS OF POWER CONNECTIONS.
6 MONTHS OR EVERY 1000 HOURS:	TAKE FLUID SAMPLE.
	CHECK AND CLEAN INTERSTAGE MOISTURE TRAP AND DRAIN
	MECHANISM.
	CHANGE FLUID FILTER.
	CHECK PRESSURE SWITCHES PS1, PS2, AND PS3.
EVERY 8000 HOURS:	CHANGE FLUID AND FLUID FILTER (SOONER IF INDICATED BY FLUID
	SAMPLE ANALYSIS).
PERIODICALLY/YEARLY:	REPLACE PS2, PS3 AND PS4 NONADJUSTABLE PRESSURE
	SWITCHES.
	GO OVER UNIT AND CHECK ALL BOLTS FOR TIGHTNESS.
	REPLACE SMOKE ELIMINATOR ELEMENT.
	CHANGE AIR FILTER.
	LUBRICATE MOTORS.
	CHECK SAFETY SHUTDOWN SYSTEM (DO NOT TEST BY
	INCREASING DISCHARGE TEMPERATURES).
	CHECK AND REPLACE THE RUBBER HOSES GOING FROM THE AIRENDS
	TO THE GEARCASE.
	CHECK SOLENOID VALVE.
	TEST PRESSURE RELIEF VALVE FOR PROPER OPERATION.
	CONTACT AN AUTHORIZED QUINCY SERVICE TECHNICIAN.

Quincy Compressor® - QSD™	79

Image 81

Quinny 65040-AB manual Section X- Maintenance Schedule

Contents

QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Section I General Safety PrecautionsSpare Parts Ordering Information Safety Alert SymbolsSection II Description Compression Cycle and Air Flow General DescriptionLubricating Fluid System Cooling SystemMoisture Separator Water-cooledCapacity Control System Electrical System Shutdown Conditions Back-up ControlSafety Sensors IndicatorsMain Power on Light High Discharge Air Temperature LightsSection II Description Moving the Unit to the Installation Site Section III InstallationReceiving LocationPiping Connections Piping Fit-up Manual Shutoff ValveGuards ElectricalWater Quality Water FlowFan Rotation Fluid LevelPrior to Starting Section IV Operating ProceduresStarting the Compressor Stopping the Compressor Normal OperationTemperature Readings Water-cooled Pressure ReadingsStopping the Compressor Emergency Section V Preparing for Maintenance or Service This page Intentionally Left Blank Safety Fluid SpecificationsSection VI Servicing Fluid Life Air FilterInput Shaft Seal Preparation for New Seal InstallationAirend Sealing System Seal InstallationPressure Switch Section VII Service AdjustmentsPressure Switch Back-up Operating Mode Adjusting Pressure SwitchThis page Intentionally Left Blank Introduction to Power$ync Section Viii Power$ync II OperationBack-up Mode Operation Do not switch modes with power on the compressorAuto Dual Time Delay Multiple Machine Operational ModeSingle Machine Operational Modes Continuous RunNetwork Load Delay Time Pressure SettingsConnecting Cable to the Power$ync II Circuit Board Network InstallationRocker Switch Settings Network Voltage Tests on Power$ync II Systems Network SetupUP/DOWN DEADBAND, F1 EDIT, Enter Return Start-up Power-up DisplaysSection Viii Power$ync II Operation U19 Memory Failure Contact Your Service Representative Compressor in Back-up ModeDeadband Data Error Press F1 to Clear U19 Data Checksum Error Press F2 to UpdateU19 Data not Initialized Press F2 to Initialize Filter Needs Servicing Please Replace AS Soon AS Possible Operational Displays Start-up DisplaysAdditional Sensors Compressor is StartingCompressor is Unloaded Minutes Left to Shutdown Compressor is UnloadedProgrammed Shutdown Mode and Pressure Displays Compressor Settings and Maintenance DisplaysCompressor Mode of Operation Auto Dual Timed Stop Press F1 Press F2Press F1 to change the load and unload pressures Read Pressure Settings pages 34-35 beforeMachine ID Setup Please Wait Network Configuration in ProgressMachine ID for this Compressor Press Enter to Accept Value Sequence Network Data Before setting or changing a sequence, readUP/DOWN POSITION, F1 EDIT, Enter Return UP/DOWN Machine ID, Enter ReturnNetwork Configuration Menu DAY Monday SEQ AbcdDAY Monday SEQ To clear a particular sequence from the memory, press F1 Reset Service Hourmeters Filter Service HourmetersCompressor Hourmeter Menu Compressor Hourmeters Intake Filter HoursFluid Filter Hours Reset to Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnPress F1 to Reset Fluid Hours Press Enter to Return Fluid Hours Reset to Press Enter to ReturnTime Menu To View Current Time Compressor Maintenance Menu Compressor Control TestTo SET Time and Date Time and Date Menu Current Time on this ControlCompressor Control Test Menu Unload Valve Test Press F1 HorsepowerUnload Press Fluid PressModem Baud Rate Setup Unit Configuration DateCompressor Diagnostic Menu View Shutdown LOG Network DiagnosticSection Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence Indicator is lit, the indicator will remain lit Modem INITIALIZATION** InitF1 to EDIT/ENTER to Accept Value Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Emergency Stop Pressed Shutdown Log MessagesMotor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Probable Causes Corrective Action Failure to Start Section IX TroubleshootingUnscheduled Shutdown Section IX TroubleshootingProbable Causes Corrective Action Unscheduled Shutdown High Discharge Air Temperature Frequent Air Cleaner CloggingProbable Causes Corrective Action Low Air Delivery Frequent Fluid Filter CloggingCompressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Excessive Fluid in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingWater in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent BowlHigh Interstage Pressure Low Delivery PressureMicroprocessor Will Not Display Messages Erroneous DisplaysInterval Action Section X- Maintenance ScheduleDaily Operating Record Quincy Compressor QSD Quincy Compressor QSD