Table of Contents

 

SECTION 1: INTRODUCTION …………….……………………….……….........................3

1.1

C150 Controller

5

1.2

Keys and Symbols

6

SECTION 2: QUICK START-UP……………………………………...…….........................8

 

BASIC INPUT PARAMETERS – INJECTION MOLDING...……...……...12

 

BASIC INPUT PARAMETERS – EXTRUSION...................……...……...16

SECTION 3: INITIAL INSTALLATION AND OPERATION ............................…………20

3.1

Initial Installation

20

3.2

Initial Operation

23

3.3

Injection Molding

24

3.4

Extrusion - Constant

29

3.5

Extrusion - Proportional (Extruder tracking, or follower)

34

3.6

Calibration

38

SECTION 4: ADVANCED OPERATIONS/CONTROL FUNCTIONS.…....................…41

4.1

Recipe Storage/Recall

41

4.2

Clearing the Totalizer

43

4.3

Acknowledging Alarms

43

4.4

Optional Equipment

44

SECTION 5: MAINTENANCE……………...……………………………..…......................46

5.1

Maintenance Intervals

46

5.2

Removing the Shear Plate (DD feeder only)

46

5.3

Cleaning the “DD” Dosing Station

47

5.4

Changing the Dosing Disc in the “DT” Dosing Station

49

5.5

Removing/Replacing the Wiper in the “DT” Dosing Station

50

5.6

Cleaning the “DT” Dosing Station

49

5.7

Exchangeable Stations

52

5.8

Changing Fuses

53

APPENDIX A: TROUBLESHOOTING………………...................…………...………..…54

A.1

General Troubleshooting

54

A.2 Malfunctions — Error Codes

54

A.3

Determining the Software Setup Factor

56

A.4 Recipe Formulas

56

APPENDIX B: BASIC PARAMETER SETTINGS………………...................………..…58

APPENDIX C: DISC DOSING FACTORS, DRAWINGS AND PARTS NUMBERS

63

APPENDIX D: SPARE PARTS LIST…...………………………………....................……76

APPENDIX E: Technical Assistance...…..…………………………….......................…79

Digital Dosing Units

2

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Sterling Plumbing 882 00276.00 specifications Table of Contents