Sterling Plumbing 882 00276.00 instruction

SDD Series Digital Dosing

Additive Feeders

Part Number: 882.00276.00

Bulletin Number: BF3-600.2

Effective: 11/01/06

Write Down Your Serial Numbers Here For Future Reference:

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We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

© Copyright 2006

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Sterling Plumbing 882 00276.00 specifications SDD Series Digital Dosing Additive Feeders

Contents

SDD Series Digital Dosing Additive Feeders Table of Contents Introduction Digital Dosing Units Keypad and LED Display Controller Keys and Symbols Symbols Unpacking Quick Start-upMounting DD Discs Calibration Number Recipe Setup for Injection MoldingDT Discs Calibration Number DP Discs Calibration Recipe Setup for Extrusion Digital Dosing Units Input Number Manufacturer Motor Color Digital Dosing Units Digital Dosing Units Digital Dosing Units RPM Digital Dosing Units Digital Dosing Units Digital Dosing Units Initial Installation Initial Installation and Operation Electrical Diagram Electrical diagram of connections Diagram of analog inputs Extruder Follower Interface Signal ConverterSignal Converter with AC Power Supply VDC Mini Power Supply Signal Converter with DC Power SupplyInitial Operation Recipe Input Injection Molding Injection Molding Step Step Step Operation Injection Molding Recipe Input Extrusion Constant Extrusion Constant Standard Extrusion Constant, parameter 3 is skipped Step Step Operation Extrusion Constant Recipe Input Extrusion Proportional Extrusion Proportional Extruder Follower Option Step Step Operation Extrusion Proportional Extruder Follower Option Calibration Determining the Calibration Weight Repeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage and Recall Advanced Operations/ Control FunctionsRecipe Storage Recipe Recall Clearing the Totalizer Acknowledging Alarms Level switches probes Alarms Communication Protocol Interfaces Maintenance Intervals MaintenanceRemoving the Shear plate DD feeder only Removing the shear plate Installing the shear plate Cleaning the DD Digital Dosing StationDismantling the Dosing Station Installing the Dosing Station Changing the Dosing Disc in the DT Digital Dosing Station Installing the Dosing DiscRemoving the Dosing Disc Removing / Replacing the Wiper in the DT Dosing Station Installing Different Types of Dosing DiscsDD Discs Cleaning the DT Dosing Station DP Discs Calibration Exchangeable StationsDisc See Appendix D for fuse part numbers Replacing Fuses General Troubleshooting Unit Will Not Operate Appendix a TroubleshootingMalfunctions Error Codes Error Codes Recipe Formulas Determining the Software Setup FactorInjection Molding Recipe Limitations for Injection Molding Recipe Limitations Extrusion Extrusion Extrusion Mode Appendix B Basic Parameter SettingsMax. input frequency = Hz Example Probe Example Digital Dosing Units Disc Dosing Factor Disc Guide 20 kg/h DT30 204010F Default Calibration # 150 grams/rev One 1 for Granule Disc Dosing Factor TableProcessing Option Hopper Level Probe Virgin Starter Calibration Parameters Set-up of Factory Set Operating Parameters Ext = Span factor sf calculated using sf=1000/rpm@10vdc Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing Unit General Wiring Diagram for Bauer Motor Page C150 Controller Injection Replacement Motor Order Numbers Appendix D Spare Parts ListDosing Disc/Shear Order Numbers Control System Order Numbers Page Technical Assistance Service DepartmentParts Department Sales Department