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Sterling Plumbing
882 00276.00
specifications
Station 1 Digital Dosing Unit
Models:
882 00276.00
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Troubleshooting
Install
Parts list
Error codes
Electrical Diagram
Acknowledging Alarms
Keys and Symbols
Maintenance
Recipe Setup for Extrusion
Cleaning the DT Dosing Station
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Station 1 Digital Dosing Unit
SIDE VIEW
TOP VIEW
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Contents
SDD Series Digital Dosing Additive Feeders
Table of Contents
Introduction
Digital Dosing Units
Keypad and LED Display
Controller
Keys and Symbols
Symbols
Mounting
Quick Start-up
Unpacking
DP Discs
Recipe Setup for Injection Molding
DD Discs Calibration Number
DT Discs Calibration Number
Calibration
Recipe Setup for Extrusion
Digital Dosing Units
Input Number
Manufacturer Motor Color
Digital Dosing Units
Digital Dosing Units
Digital Dosing Units
RPM
Digital Dosing Units
Digital Dosing Units
Digital Dosing Units
Initial Installation
Initial Installation and Operation
Electrical Diagram
Electrical diagram of connections
Signal Converter with AC Power Supply
Extruder Follower Interface Signal Converter
Diagram of analog inputs
Initial Operation
Signal Converter with DC Power Supply
VDC Mini Power Supply
Recipe Input Injection Molding
Injection Molding
Step
Step
Step
Operation Injection Molding
Recipe Input Extrusion Constant
Extrusion Constant Standard
Extrusion Constant, parameter 3 is skipped
Step
Step
Operation Extrusion Constant
Recipe Input Extrusion Proportional
Extrusion Proportional Extruder Follower Option
Step
Step
Operation Extrusion Proportional Extruder Follower Option
Calibration
Determining the Calibration Weight
Repeat steps 3 and 4 four 4 more times
Digital Dosing Units
Recipe Storage
Advanced Operations/ Control Functions
Recipe Storage and Recall
Recipe Recall
Clearing the Totalizer
Acknowledging Alarms
Level switches probes
Alarms
Communication Protocol Interfaces
Removing the shear plate
Maintenance
Maintenance Intervals
Removing the Shear plate DD feeder only
Dismantling the Dosing Station
Cleaning the DD Digital Dosing Station
Installing the shear plate
Installing the Dosing Station
Removing the Dosing Disc
Installing the Dosing Disc
Changing the Dosing Disc in the DT Digital Dosing Station
DD Discs
Installing Different Types of Dosing Discs
Removing / Replacing the Wiper in the DT Dosing Station
Cleaning the DT Dosing Station
Disc
Exchangeable Stations
DP Discs Calibration
See Appendix D for fuse part numbers
Replacing Fuses
Malfunctions Error Codes
Appendix a Troubleshooting
General Troubleshooting Unit Will Not Operate
Error Codes
Recipe Limitations for Injection Molding
Determining the Software Setup Factor
Recipe Formulas
Injection Molding
Recipe Limitations Extrusion
Extrusion
Max. input frequency = Hz
Appendix B Basic Parameter Settings
Extrusion Mode
Example
Probe
Example
Digital Dosing Units
Disc Dosing Factor Disc Guide
20 kg/h
DT30 204010F Default Calibration # 150 grams/rev
Option Hopper Level Probe Virgin
Disc Dosing Factor Table
One 1 for Granule
Processing
Starter Calibration Parameters
Set-up of Factory Set Operating Parameters
Ext = Span factor sf calculated using sf=1000/rpm@10vdc
Page
Station 1 Digital Dosing Unit
Side View TOP View
Station 2 Digital Dosing Unit
General Wiring Diagram for Bauer Motor
Page
C150 Controller Injection
Dosing Disc/Shear Order Numbers
Appendix D Spare Parts List
Replacement Motor Order Numbers
Control System Order Numbers
Page
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