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Station 1 Digital Dosing Unit
SIDE VIEW
TOP VIEW
Contents
Main
SDD Series Digital Dosing Additive Feeders
Table of Contents
Section 1: Introduction
Page
1.1 Controller
1.2 Keys and Symbols
Symbols
Section 2: Quick Start-up
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Section 3: Initial Installation and Operation
3.1 Initial Installation
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Extruder Follower Interface Signal Converter
3.2 Initial Operation
3.3 Injection Molding
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Operation - Injection Molding
3.4 Extrusion Constant (Standard)
Recipe Input Extrusion - Constant
Extrusion Constant, parameter 3 is skipped.
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Operation Extrusion - Constant
3.5 Extrusion Proportional (Extruder Follower Option)
Recipe Input Extrusion Proportional
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Operation Extrusion Proportional (Extruder Follower Option)
3.6 Calibration
Determining the Calibration Weight
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Section 4: Advanced Operations/ Control Functions
4.1 Recipe Storage and Recall
Recipe Storage
Recipe Recall
4.2 Clearing the Totalizer
4.3 Acknowledging Alarms
4.4 Optional Equipment, Level Switches and Communications Options
Alarms
Level switches (probes)
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Section 5: Maintenance
5.1 Maintenance Intervals
5.2 Removing the Shear plate (DD feeder only)
Removing the shear plate
Installing the shear plate
5.3 Cleaning the DD Digital Dosing Station
Dismantling the Dosing Station
Installing the Dosing Station
5.4 Changing the Dosing Disc in the DT Digital Dosing Station
Removing the Dosing Disc
Installing the Dosing Disc
Installing Different Types of Dosing Discs
5.5 Removing / Replacing the Wiper in the DT Dosing Station
5.6 Cleaning the DT Dosing Station
5.7 Exchangeable Stations
5.8 Replacing Fuses
Appendix A: Troubleshooting
A.1 General Troubleshooting - Unit Will Not Operate
A.2 Malfunctions - Error Codes
ERROR CODES
A.3 Determining the Software Setup Factor
A.4 Recipe Formulas
Injection Molding
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Appendix B: Basic Parameter Settings
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Appendix C: Dosing factors, equipment drawings and part numbers
Disc Dosing Factor Table 1: Disc Guide
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Specification Sheet
Digital Dosing unit parameter setup 1-4 for extrusion - contant
Digital Dosing unit parameter setup 1-4 for extrusion proportional
Set-up of Factory Set Operating Parameters
Digital Dosing unit parameter setup 7-14
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Appendix D: Spare Parts List
Dosing Disc/Shear Order Numbers
Replacement Motor Order Numbers
Control System Order Numbers
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