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Sterling Plumbing 882 00276.00 Appendix D: Spare Parts List

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Appendix D: Spare Parts List

Dosing Disc/Shear Order Numbers

Dosing disc

72 chambers CT 100562

49 chambers CT 21710

25 chambers CT 21711

18 chambers CT 2057

Dosing disc, wear-resistant

40 chambers CT 28214

25 chambers CT 27141

18 chambers CT 27142

Shear for DD style unit

18, 25, 40 pocket disc CT 21392

72 pocket disc CT 100875

Replacement Motor Order Numbers

Bauer Gear Motors

6.4 RPM CT34300

11.5 RPM CT102241

35.5 RPM CT34299

Contents

Main SDD Series Digital Dosing Additive Feeders Table of Contents Section 1: Introduction Page 1.1 Controller 1.2 Keys and Symbols Symbols Section 2: Quick Start-up Page Page Page Page Page Page Page Page Page Page Page Section 3: Initial Installation and Operation 3.1 Initial Installation Page Extruder Follower Interface Signal Converter 3.2 Initial Operation 3.3 Injection Molding Page Page Page Operation - Injection Molding 3.4 Extrusion Constant (Standard) Recipe Input Extrusion - Constant Extrusion Constant, parameter 3 is skipped. Page Page Operation Extrusion - Constant 3.5 Extrusion Proportional (Extruder Follower Option) Recipe Input Extrusion Proportional Page Page Operation Extrusion Proportional (Extruder Follower Option) 3.6 Calibration Determining the Calibration Weight Page Page Section 4: Advanced Operations/ Control Functions 4.1 Recipe Storage and Recall Recipe Storage Recipe Recall 4.2 Clearing the Totalizer 4.3 Acknowledging Alarms 4.4 Optional Equipment, Level Switches and Communications Options Alarms Level switches (probes) Page Section 5: Maintenance 5.1 Maintenance Intervals 5.2 Removing the Shear plate (DD feeder only) Removing the shear plate Installing the shear plate 5.3 Cleaning the DD Digital Dosing Station Dismantling the Dosing Station Installing the Dosing Station 5.4 Changing the Dosing Disc in the DT Digital Dosing Station Removing the Dosing Disc Installing the Dosing Disc Installing Different Types of Dosing Discs 5.5 Removing / Replacing the Wiper in the DT Dosing Station 5.6 Cleaning the DT Dosing Station 5.7 Exchangeable Stations 5.8 Replacing Fuses Appendix A: Troubleshooting A.1 General Troubleshooting - Unit Will Not Operate A.2 Malfunctions - Error Codes ERROR CODES A.3 Determining the Software Setup Factor A.4 Recipe Formulas Injection Molding Page Appendix B: Basic Parameter Settings Page Page Page Page Appendix C: Dosing factors, equipment drawings and part numbers Disc Dosing Factor Table 1: Disc Guide Page Page Specification Sheet Digital Dosing unit parameter setup 1-4 for extrusion - contant Digital Dosing unit parameter setup 1-4 for extrusion proportional Set-up of Factory Set Operating Parameters Digital Dosing unit parameter setup 7-14 Page Page Page Page Page Page Page Appendix D: Spare Parts List Dosing Disc/Shear Order Numbers Replacement Motor Order Numbers Control System Order Numbers Page Technical Assistance Parts Department Service Department Sales Department Contract Department