Model9060ZManual
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13.TROUBLESHOOTINGTheTeledyneAnalyticalInstrumentsoxygentransmitterhasprovedanextremelyreliableinstrument.
Thetroubleshootingguidehereisbasedonananalysisofthepotentialproblemthatmayoccurafter
manyyearsofoperationinthefield.Acurrentlistofproblemsandsolutionscanbefoundonthe
TeledyneAnalyticalInstrumentswebsiteatwww.teledyne‐ai.comwhenanyareidentified.
13.1FIRSTAPPROACH
Theprobewillnotheatup.
Turnthepoweroff,removeandcheck2x20mmglassfuses.Ifeitherofthemisblown,checkthe
probeheaterresistancebetweenthetwowhitewiresthatcomefromtheprobe.Itshouldbe110+/‐
15ohms,andbothwiresshouldbeopencircuittoearth.Ifnot,replacetheprobe.
Isthe‘B’shownonthebottomlefthandcornerofthedisplay?Ifnot,checkthattheburnerisenabled
witheitheralinkbetweenterminals10&11,BURNERINPUT,orisenabledwithaconnectiontoa
voltage‐freecontactfromthemainfuelvalvetotheseterminals.
Thedisplayisblankandthereisnobacklighton.
MeasurethepowersupplyvoltagesatthetestpointslabeledCOMMand+5vattherighthandsideof
themainPCB1732‐1.Itshouldbe5+/‐0.15v.
Turnoffthepowerandremovethemainshield.Checkthattheplug‐infuseFS1hasnotblown.It
shouldonlybereplacedwitha1A,250vfuseifithasblown.
Isthemainspowerbeingsuppliedtoterminals36&37andisitbetween100and240VAC?Ifmaybe
necessarytoreplacetheswitchmodepowersupply,PS5,APC‐5S.
An‘ADCCalibrationFail’alarmhasoccurred.
Turnthetransmitteroffandremovethemainshield.Turnthetransmitterbackonandmeasurethe
voltagesonthe‘Acom’testpoints.Withthenegativeleadonthecentreterminaltheother2
terminalsshouldmeasure12+/‐0.3v.Ifnot,replacethesmallDC‐DCconverterPS4.
An‘Output1(2)Failure’alarmhasoccurred.
Turnthetransmitteroffandremovethemainshield.Turnthetransmitterbackonandmeasurethe
voltagesonthe‘D1com’testpoints.Withthenegativeleadonthecentreterminaltheother2
terminalsshouldmeasure12+/‐0.3v.Ifnot,replacethesmallDC‐DCconverterPS4.
A‘Heater1(2)Failure’alarmhasoccurred.
ThesoftwarehasfoundthattheSSR4hasfailed.Ifonlyoneprobeisbeingusedandyouneedtogets
thetransmitterbackworkingquickly,usetheCALIBRATIONmenufunction18,HeaterSSRSelect,to
changetheheateroutputterminals.Seechapter8.2.8,HeaterSSRfaultcorrection.
A‘BBRAMFail’alarmhasoccurred
ReplacetheBBRAM,MEM1onthe1732‐1mainPCB.
13.2DETAILEDFAULTANALYSIS
The9060Ztransmitterhasadiagnosticsmodebuiltintothesoftware.Thismodeallowsdetailed
analysisofthehardwareofthetransmitter,butdoesrequirealevelofcompetenceinelectronics.
Thediagnosticsmodeisselectablebyturningthe‘Diagnostics’DIPswitchtoONandthenturnonthe
power.ThereisaseparateDiagnosticsModeManualavailablethatdescribesitsuse.AskTeledyne
AnalyticalInstrumentsformoredetails.