Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SM802UT-E Setup at Local Site / Oth ers, 112

Models: RAV-SM562UT-E RAV-SM802UT-E RAV-SM1402UT-E RAV-SM1102UT-E

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12-2. Setup at Local Site / Oth ers

12-2. Setup at Local Site / Oth ers

Model name: TCB-PCNT30TLE2

12-2-1. TCC-LINK Adapter (For TCC-LINK Central Control)

1.Function

This model is an optional P.C. board to connect the indoor unit to TCC-LINK (Central controller).

2.Microprocessor Block Diagram

Indoor unit

	TCC-LINK adapter P.C. board		CN40
			CN40
CN050	CN51
Indoor control	CN51	TCC-LINK	Terminal
P.C. board		communication circuit	resistance
CN041
			SW01
Terminal block			MCC-1440
(A, B)

Remote controller

Central

controller

TCC-LINK

Communication units: Total 64 units

Communication distance: 2km

3. TCC-LINK Wiring Connection

CAUTION

1)When controlling customized setup collectively, TCC-LINK adapter (This option) is required.

2)In case of group operation or twin/triple operation, the adapter is necessary to be connected to the main unit.

3)Connect the central control devices to the central control system wiring.

4)When controlling collectively customized setup only, turn on only Bit 1 of SW01 of the least line of the system address No. (OFF when shipped from the factory)

∗In case of customized setup, th e address is necessary to be set up again from th e wired remote controller after automatic addressing.

Central control device

	U1	U2
	U3	U4

Central control device

	U1	U2
	U3	U4

Central control devices: Max. 10 units

Refrigerant line 1

Refrigerant line 2

Refrigerant line 3

Outdoor unit

Refrigerant line 4

1 2 3

Caution 3

Indoor unit	U3 U4	1	2	3
			A B
TCC-LINK adapter
This product
( sold separately )	Caution 1

	1	2	3	1	2	3
			Maater			Sub
			unit			unit
U3 U4	1	2	3	1	2	3
		A B			A B

Caution 2

Remote controller wiring

			1			2			3
												Indoor/outdoor inter-unit wire (AC200V serial)
																	Central control system wiring
																									* Wiring for No.1 and 2 only
										Sub unit															Maater unit						Sub unit

			1			2			3					U3 U4				1			2			3					1		2	3


					A		B													A		B									A B

Remote controller

Remote controller

Remote controller

Remote controller

Group operation (Max. 8 units)Twin/Triple operation (Example of triple)

Indoor units in all refrigerant lines: Max. 64 units

[If mixed with multi model (Link wiring), multi indoor units are included.]

* However group sub units and twin/triple sub units of customized setup are not included in number of the units.

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Image 112

Toshiba RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SM802UT-E, RAV-SM562UT-E service manual Setup at Local Site / Oth ers, 112

Contents

INDOOR UNIT OUTDOOR UNIT<DIGITAL INVERTER> <SUPER DIGITAL INVERTER>CONTENTS SAFETY CAUTIONSPECIFICATIONS WIRING DIAGRAM8. CONTROL BLOCK DIAGRAM 7. REFRIGERANT R410ASAFETY CAUTION DANGERDANGER – 4 –– 5 – – 6 – • New Refrigerant R410A 1 Copper pipe <Piping><Flare nut> 2JointGeneral tools Conventional tools can be used 4.Tools– 8 – 1. SPECIFICATIONS 1-1.Indoor Unit1-1-1. 4-WayAir Discharge Cassette Type – 9 –– 10 – <Super Digital Inverter>1-1-2.Concealed Duct Type – 11 –– 12 – 1-1-3.Under Ceiling Type – 13 –– 14 – 1-1-4.Twin Type – 15 –Indoor unit Outdoor unit– 16 – 1-2.Outdoor Unit – 17 –– 18 – – 19 – <Cooling><Heating> RAV-SM802AT-E– 20 – RAV-SP562AT-E, RAV-SP802AT-E<Cooling> <Heating><Cooling> – 21 –<Heating> 2. AIR DUCTING WORK – 22 –– 23 – Fig. 5 RAV-SM1102BT-ERound ductFig. 7 RAV-SM1402BT-ERound duct Fig. 6 RAV-SM1102BT-ESquare duct3. CONSTRUCTION VIEWS EXTERNAL VIEWS 3-1.Indoor Unit3-1-1. 4-WayAir Discharge Cassette Type – 24 –– 25 – RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SP1102UT-E3-1-2.Concealed Duct Type • Dimension– 26 – 3-1-3.Under Ceiling Type – 27 –3-2.Outdoor Unit Space required for service– 28 – – 29 – – 30 – RAV-SP1102AT-E, RAV-SP1402AT-E4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM Revised : Nov.Indoor unit Outdoor unitRevised : Nov. Indoor unitOutdoor unit – 32 –Outdoor unit Indoor unit– 33 – Outdoor unit Indoor unit– 34 – Revised : Nov. Indoor unitOutdoor unit – 35 –Revised : Nov. Indoor unitOutdoor unit – 36 –– 37 – Indoor unitOutdoor unit – 38 – Indoor unitOutdoor unit 5. WIRING DIAGRAM MCC-1402Control P.C. Board for Indoor UnitMCC-1402 Control P.C. Board forIndoor Unit 5-1-2.Concealed Duct TypeMCC-1402 Control P.C. Board forIndoor Unit 5-1-3.Under Ceiling Type1 2 3 L N Outdoor Unit Wiring DiagramP.C. Board MCC-5009Color Identification MCC-1438 MCC-1531P.C. board SUB P.C. boardMCC-1438 P.C. boardSUB P.C. board MCC-15316. SPECIFICATIONS OF ELECTRICAL PARTS 6-1.Indoor Unit6-1-1. 4-WayAir Discharge Cassette Type – 46 –6-1-3.Under Ceiling Type 6-1-2.Concealed Duct Type– 47 – 6-2.Outdoor Unit – 48 –– 49 – RAV-SM1402AT-ERAV-SP562AT-E, RAV-SP802AT-E RAV-SP1102AT-E, RAV-SP1402AT-E6-3.Accessory Separate Soldparts – 50 –7-1.Safety During Installation/Servicing 7-2.Refrigerant Piping Installation7. REFRIGERANT R410A 7-2-1.Piping Materials and Joints Used7-2-2.Processing of Piping Materials – 52 –Table 7-2-1Thicknesses of annealed copper pipes Thickness mmFig. 7-2-1Flare processing dimensions Dimension mm– 53 – OuterTable 7-2-6Flare and flare nut dimensions for R22 Dimension mm– 54 – NominalFig. 7-4-1Configuration of refrigerant charging 7-3.Tools7-4.Recharging of Refrigerant 7-3-1.Required Tools7-5.Brazing of Pipes 7-5-1.Materials for Brazing7-5-2.Flux – 56 –7-5-3.Brazing – 57 –•Noncorrosive flux •Activated flux8-1.Indoor Control Circuit 8. CONTROL BLOCK DIAGRAM– 58 – 8-2.Control Specifications Outline of specifications– 59 – ItemOutline of specifications – 60 –<COOL> ItemOutline of specifications – 61 –<HEAT> ItemOutline of specifications – 62 –Item RemarksOutline of specifications – 63 –Item RemarksOutline of specifications – 64 –Item Remarks<In case of wireless remote controller> Outline of specifications– 65 – Option for 4-wayair discharge cassette type onlyOutline of specifications – 66 –Item RemarksOutline of specifications Revised : Nov.– 67 – Item8-3.Indoor Print Circuit Board8-3-1. 4-Way Air – 68 –REQUIREMENT Revised : Nov.– 69 – For the cooling only models9-2-1.Print Circuit Board 9-2.Outdoor Controls– 70 – – 71 – <MCC-5009>RAV -SM562AT-E SM802AT-E– 72 – RAV -SM1102ATE, RAV SM1402AT-E /RAVE, RAV – 73 –<MCC-1531> – 74 – <IPDU : MCC-1438>RAV -SP562AT-E,RAV RAV -SM1102AT-E,RAV9-2-2.Outline of Main Controls REQUIREMENT– 75 – – 76 – Operation with WEAllocations of fan tap revolutions rpm – 77 – 5.Coil heating controlIn trouble of TE sensor Object: SM562, SM8026. Defrost control – 78 –Start of heating operation 10. TROUBLESHOOTING – 79 –Trouble Confirmation of check code display →1.Before troubleshooting 2.Troubleshooting procedure– 80 – TroublePage Diagnostic function Timer¥: Flash, ¡: Go on, l: Go off Judgment and measuresError mode detected by remote controller Error mode detected by central remote controllerRevised : Nov. – 83 –– 84 – 10-4-1.Check Code – 85 –E04 error – 86 –E10 error E18 errorE08, L03, L07, L08 error L09 errorL20 error L30 errorP10 error F10 errorP12 error – 89 –CN301, *CN303 CN300 – 90 –F02 error P19 error– 91 – P26 error F01 error– 92 – H03 error P29 error– 93 – F06 error F04 errorF08 error – 94 –H02 error L29 error– 95 – H01 error P03 error– 96 – P04 error – 97 –C06 error Central controller – 98 –E03 error Master indoor unit F29 error / 12 errorP31 error Sub indoor unit – 99 –100 TA sensorTC, TCJ sensor 30Caracteristics-2 Caracteristics-111. REPLACEMENT OF SERVICE INDOOR P.C. BOARD CASECASE – 101 –H1 Readout of the setup data from EEPROM H2 Replacement of service P.C. board– 102 – Minimum requirements for item coder3 Writing of the setup contents to EEPROM 3 4 6– 103 – Type Item code – 104 –Indoor unit capacity Item code 12. SETUP AT LOCAL SITE AND OTHERS 3 4 512-1-1.Test Run Setup on Remote Controller 12-1.Indoor Unit– 106 – 4, 5, – 107 –– 108 – Item No. DN table Selection of function– 109 – 2 4 1 <Contents><Procedure> 2 Push th e temperature setupGroup control operation – 111 –12-2.Setup at Local Site / Oth ers – 112 –4. Wiring Specifications 5.P.C. Board Switch SW01 Setup– 113 – Size12-3.How to set up central control address number 2 1 5– 114 – 13-1.Address Setup 13. ADDRESS SETUP– 115 – 13-2.Address Setup & Group Control 13-2-1.Sy stem configuration10 11 2, 5,3, 6, 9 4, 7, 1 2 3 4 5 6 7 8 9 10 11 END1 2 3 END 1 2 END– 118 – 14. DETACHMENTS Procedure14-1-1. 4-WayAir Discharge Cassette Type – 119 –Procedure 1201. Detachment 2.AttachmentProcedure – 121 –No. Part name RemarksProcedure – 122 –†Fan motor 1. Detachment 2.AttachmentProcedure – 123 –‡Drain pan 1. Detachment 2.AttachmentProcedure – 124 –ˆDrain pump 1. Detachment 3. AttachmentProcedure – 125 –Part name Remarks<Replacement of Distributor Assembly> – 126 –Ref No No. of capillary tubes– 127 – RAV-SM802UT-E 1. Cutting of Capillary TubeCutting 2.Attachment of joint pipeProcedure 14-1-2.Concealed Duct Type– 128 – No. Part nameProcedure – 129 –No. Part name RemarksProcedure – 130 –No. Part name RemarksProcedure 14-1-3.Under Ceiling Type– 131 – No. Part nameProcedure – 132 –No. Part name RemarksProcedure – 133 –No. Part name RemarksProcedure – 134 –Part name RemarksProcedure 14-2.Outdoor Unit– 135 – No. Part nameProcedure – 136 –Detachment 3. AttachmentProcedure REQUIREMENT– 137 – No. Part nameProcedure – 138 –No. Part name RemarksProcedure – 139 –Part name RemarksProcedure – 140 –No. Part name RemarksProcedure – 141 –Part name RemarksProcedure – 142 –No. Part name RemarksProcedure – 143 –No. Part name RemarksProcedure REQUIREMENT– 144 – Part nameProcedure – 145 –Part name RemarksProcedure – 146 –No. Part name RemarksProcedure – 147 –Part name RemarksProcedure – 148 –No. Part name RemarksProcedure – 149 –Detachment AttachmentProcedure – 150 –No. Part name RemarksProcedure REQUIREMENTREQUIREMENT – 151 –Procedure – 152 –Part name RemarksProcedure – 153 –Part name RemarksProcedure – 154 –Part name RemarksProcedure – 155 –Part name RemarksProcedure – 156 –Part name RemarksProcedure – 157 –Part name RemarksProcedure REQUIREMENTREQUIREMENT – 158 –Procedure – 159 –<Cautions for assembling> Part nameRevised : Nov. 15. EXPLODED VIEWS AND PARTS LIST15-1.Indoor Unit Part – 161 –Description Revised : Nov. 230,Part – 163 –Description Revised : Nov. 229,Part – 165 –Description – 166 – PartDescription PartRevised : Nov. 3, 902,Revised : Nov. – 168 –Part Description3, 904, Revised : Nov.– 170 – PartDescription PartRAV-SM562CT-E Revised : Nov.RAV-SM802CT-E Revised : Nov. – 172 –Part Description– 173 – PartDescription Part– 174 – PartDescription PartRevised : Nov. – 175 –Part DescriptionRevised : Nov. – 176 –Part Description– 177 – PartDescription Part21,22 INVERTER COVER 708 Inverter – 181 – PartDescription PartProcedure 15-3-1.Drain up Kit– 182 – Part name15-3-2.Wireless Remote Control Kit Procedure– 183 – No. Part name16. CORD HEATER INSTALLATION WORK – 184 –2. Required tools for installation work – 185 –3. Cord heater installation wiring diagram – 186 –4. Cord heater installation work procedure Photo / Explanatory diagramProcedure – 187 –Procedure Photo / Explanatory diagram– 188 – Photo / Explanatory diagram ProcedureRevised : Nov. – 189 –Procedure Photo / Explanatory diagram– 190 – Photo / Explanatory diagram ProcedureAssembly – 191 –Material: SGCC-Z08,Thickness: 0.8t 5. Drawing of thermostat fixing plate– 192 – Revised : Nov. APPENDIXAPPENDIX-1 2.RAV-SM1102AT-E, RAV-SM1402AT-E Revised : Nov.APPENDIX-2 WARNINGS ON REFRIGERANT LEAKAGE Check of Concentration LimitTOSHIBA CARRIER CORPORATION