Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM562UT-E, RAV-SM1102UT-E, RAV-SM1402UT-E 705 701 702 708 707 706 710, 175

Models: RAV-SM562UT-E RAV-SM802UT-E RAV-SM1402UT-E RAV-SM1102UT-E

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Revised : Nov. 2006

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Location	Part	Description
No.	No.	Description
No.	No.

701	43150319	Sensor Ass’y, Service
702	43050425	Sensor Ass’y, Service
705	43062228	Base, P.C. Board
706	43160566	Terminal Block, 6P, 20A

Location	Part	Description
No.	No.

7074316V293 P.C. Board, Ass’y, SW, MCC-1530

7084316V284 P.C. Board, Ass’y, MCC-5009

710	43160571 Fuse Holder, 15A, 250V

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Toshiba RAV-SM562UT-E, RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SM802UT-E service manual 705 701 702 708 707 706 710, 175

RAV-SM562UT-E, RAV-SM802UT-E, RAV-SM1402UT-E, RAV-SM1102UT-E specifications

Toshiba has established itself as a leading name in the field of heating, ventilation, and air conditioning (HVAC) systems. Among their extensive range, the RAV-SM802UT-E, RAV-SM1102UT-E, RAV-SM1402UT-E, and RAV-SM562UT-E stand out for their performance, efficiency, and innovative technology.

The Toshiba RAV-SM802UT-E is designed for medium-sized commercial spaces, providing a cooling capacity of 8 kW. It employs advanced inverter technology, which enables it to adjust the compressor speed based on the load demand. This adaptability leads to a significant decrease in energy consumption, making the unit both eco-friendly and cost-effective. The unit also features a high-efficiency rotary compressor and a wide operating temperature range, ensuring reliable performance even in extreme weather conditions.

Next in line, the RAV-SM1102UT-E offers an impressive 11 kW cooling capacity, making it suitable for larger commercial applications. This model incorporates Toshiba’s cutting-edge Superlink technology, which allows multiple indoor units to be connected to a single outdoor unit, providing flexible installation options. The RAV-SM1102UT-E is also equipped with a sleek and modern design that blends seamlessly with any architecture while ensuring low noise levels during operation, enhancing comfort in the workspace.

The RAV-SM1402UT-E is a powerhouse among the series, boasting a cooling capacity of 14 kW. It is built with an enhanced refrigerant management system that minimizes refrigerant leaks and optimizes thermal efficiency. This model supports smart building management systems, making it an ideal choice for tech-savvy businesses looking to integrate their HVAC systems into a broader energy management framework. Furthermore, it maintains high EU energy efficiency ratings, verifying Toshiba's commitment to environmental sustainability.

Lastly, the RAV-SM562UT-E, with its 5.6 kW cooling capacity, is tailored for smaller commercial environments and residential use. It retains all the core technologies featured in its counterparts, including inverter technology and a high-efficiency compressor, ensuring comfort without excessive energy usage. This model also includes a user-friendly remote control and programmable timer functions, allowing for customized comfort settings and enhanced convenience.

In summary, the Toshiba RAV-SM series represents the pinnacle of HVAC innovation, blending energy efficiency with advanced technology. Each model caters to specific needs, from the compact RAV-SM562UT-E to the robust RAV-SM1402UT-E, ensuring that every commercial and residential space can achieve optimal climate control.

Contents

AIR-CONDITIONER Contents 10-4 10-110-2 10-3 Indication Explanation Explanation of indicationsExplanation of illustrated marks Confirmation of warning label on the main unit For spare parts, use those specified ∗ ∗ For details, refer to the parts listNever recover the refrigerant into the outdoor unit Do not modify the products Limit even if the refrigerant leaks Check the following items after reinstallationMetal section Earth position Side Flare nut Safety Caution Concerned to New RefrigerantPipe Materials Copper pipe Piping R410A Conventional air General tools Conventional tools can be usedUsed tool Usage Way Air Discharge Cassette Type Indoor UnitDigital Inverter SP562AT-E SP802AT-E Super Digital Inverter RAV SM562BT-E SM802BT-E Concealed Duct Type Super Digital Inverter RAV SM562CT-E SM802CT-E Under Ceiling Type Super Digital Inverter Indoor unit Twin Type 16.7/14.6 RAV SM562AT-E SM802AT-E SP562AT-E SP802AT-E Current Operation characteristic curve Digital InverterRAV-SM562AT-E, RAV-SM802AT-E Cooling Heating RAV-SP1102AT-E Operation characteristic curve Super Digital Inverter Ratio Capacity Capacity variation ratio according to temperatureOutdoor temp. ˚C Low Static PressureTap High Tap Low Static Pressure Tap RAV-SM562UT-E, RAV-SM802UT-E 188 RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SP1102UT-E Suction port canvas Separate sold Dimension RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E Space required for service 365 RAV-SP1102AT-E, RAV-SP1402AT-E RAV-SM562UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SM562AT-E Outdoor unit Indoor Outdoor RAV-SM802UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM802AT-E Outer dia. Ø B 50m Outer dia. B Outer dia. ØB TS sensor Strainer Modulating RAV-SM562UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-ETo sensor SKV-18D26 TD sensor RAV-SM802UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-E Refrigerant pipe At gas side Outer dia. Ø a Ball valve TCJ sensor Distributor Indoor unit Identification LM1 3LM2 3 Color Color Indoor Unit LM 3 Identification Color Identification BoardMCC-5009 SM562AT-E, RAV-SM802AT-E GRY Gray YEL Yellow MCC-1438 RAV-SP562AT-E, RAV-SP802AT-E MCC-1531Board SUB P.C. board SUB P.C. board RAV-SM1102UT-E, RAV-SM1402UT-E Parts name Type SpecificationsRAV-SP1102UT-E MP24GA1 RAV-SM802AT-E RAV-SM562AT-ERAV-SM1102AT-E RAV-SM1402AT-E RAV-SM560AT-E, RAV-SM560UT-E, RAV-SM560BT-E TCB-DP22CE2 Drain up kitRBC-U21PG W E2 Ceiling panel TCB-DP11E2 Drain up pump Piping Materials and Joints Used Safety During Installation/Servicing 12.7 15.9 Processing of Piping Materials1 Thicknesses of annealed copper pipes Thickness mm Outer diameter mm R410A R22 Diameter Width mm Flare tool for Conventional flare toolR410A clutch type Clutch type Wing nut type R22 clutch type Clutch type Wing nut type Wrenches available on the market 43˚to 45˚13.0 13.5 12.7 16.2 16.0 12.9 15.9 19.4 19.0 23.3 24.0 19.2 Nm kgfm Refer to the 4. Tools Required Tools Flux Materials for Brazing Piping materials for brazing and used brazing filler/flux Characteristics required for fluxBrazing Types of flux Indoor Control Circuit Main Sub master remote controllerIndoor unit Outline of specifications Remarks Operation Setting at shipmentCool Heating Auto Heat Tcj Zone Control temp C Cooling/dry operation In heating/fan operation ArningAll modes Frequency fixed In case of wired remote controller Center Last push priorityOperation Prohibited Normal control Outline of specificationsRemarks Concealed Duct Type / Under Ceiling Type Indoor PrintCircuit Board Ay Air For the cooling only models Discharge temperature release controlPulse Motor Valve P.M.V. control Current release control Board Comparison Table for Digital Inverter Indoor P.C. Board Optional Connector SpecificationsOutdoor Controls Print Circuit Board Iewed fromparts MCC-5009RAV -SM562AT-E SM802AT-E Board SM1402AT-E / RAV MCC-1531SP802AT-E RAV -SM1102AT MCC-1531 SP1402AT-E Ipdu MCC-1438RAV -SP562AT-E, RAV RAV -SM1102AT-E, RAV SM1402AT-E Pulse Modulating V alve PMV control Outline of Main Controls TE ˚C TD ˚C Operation with WEOutdoor fan control Allocations of fan tap revolutions rpm TE ˚C Coil heating controlTrouble of TE sensor To ˚C Zone Defrost controlStart of heating operation TE ºC Ired remote controller type Before troubleshooting Summary of TroubleshootingTroubleshooting procedure Trouble Confirmation of lamp display Error mode detected by indoor and outdoor units Check Code List Cause of operation Status of air Condition Error mode detected by central remote controller Error mode detected by remote controller ¡ Go on l Go off ¥ Flash 5Hz Error Mode Detected by LED on Outdoor P.C. BoardSW801 LED display in bit 1, bit 2 OFF Check code Check Code Troubleshooting Procedure for Each Check CodeE01 error E09 error E04 error L09 error E10 errorE18 error E08, L03, L07, L08 error F10 error L20 errorL30 error P10 error CN333 P12 error Only for 4-way air discharge cassette type modelsCN334 P22 error F02 error P19 error P26 error F01 error H03 error P29 error F04 error F06 errorF08 error H02 error L29 error H01 error P03 error P04 error Same as others Correct connection of connector C06 error Central controller F29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit 20 TE, TO, TS sensor 100TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-1 Caracteristics-3 101 Replacement Procedure 102 H1 Readout of the setup data from EepromH2 Replacement of service P.C. board Contents R3 Writing of the setup contents to Eeprom Indoor unit capacity Item code Memorandum for setup contents Item code table Example104 Type Item code RAV-SM562UT-E, RAV-SM802UT-E, RAV-SM562BT-E, RAV-SM802BT-E Test Run Setup on Remote ControllerWired remote controller 105 106 Use either Cool or Heat operation mode for test operation 107 Case of wireless remote controller Item No. DN table Selection of function 108 109 Cabling and Setting of Remote Controller ControlIndoor unit is controlled by 2 remote controllers Setup method 110 Monitor Function of Remote Controller Switch 111 Group control operation TCC-LINK Adapter For TCC-LINK Central Control Setup at Local Site / Oth ers112 Size Wiring SpecificationsC. Board Switch SW01 Setup 113 114 How to set up central control address number 115 Address SetupAddress setup procedure Item code Data at sh ipment Setup data range Automatic address example from unset address No miscabling Address Setup & Group ControlSy stem configuration Only turning on source power supply Automatic completion END Manual setting from remote controller117 To k now th e position of indoor unit body by address Procedure Push On / OFF button if th e unit stopsProcedure 118 Attachment No. Part name Procedure Remarks119 Detachment 120 121 Remove nuts fixing the fan motor to Remove it CN102 TCJ sensor 2P Red CN333 Power supply of fan motor122 † Fan motor 1. Detachment ‡ Drain pan 1. Detachment 123 124 Assembly Perform works of items 1 of , 1 of ‚Body 1 position, and then remove Assembly. Ø4 × 8, 3 pcs Fix the drain pump assembly as before 125 Part name Procedure RemarksHeat 126 Replacement of Distributor AssemblyRAV-SM562UT-E RAV-SM802UT-E 127 128 129 130 131 Case side. Then fans come off Motor Remove the connector of the fan132 „ Multi blade fan Remove the suction grille 133 Heat exchanger support 134 135 136 Procedure Remarks 137 138 Fall Tighten the flange nut with torque 4.9Nm 50kgf/cm 139Take off fixed screw for the valve mounting By hands so that the fan motor does not 140 With minus screwdriver along with 141Fan guard Perform works of items 1 of , and ‚ Clamp 142Remove the upper cabinet. ST1T Ø4 × 10L, 6 pcs Discharge port cabinet for the heat 143Fin guard Heat exchanger ST1T Ø4 × 10, 2 pcs 144 Terminal block 5P, Black Relay connectorRemove the connectors by releasing lock 145 Bottom Remove the connectors by releasing lock Housing146 Rectifier diode Motor and the propeller fan 147Loosen the flange nut by turning clock 148 149 Product 150 151 Cabinet on the end plate of heat ex 152‚ Air-outlet cabinet Put the upper left side of the air-outlet „ Inverter Perform the works in 1 of and ƒ 153CN702 PMV Pulse Motor Valve coil 154 Remove connectors and lead wires 155 Case of RAV-SP1102AT-E 156Case of RAV-SP1402AT-E Pay attention that 4-way valve or PMV is 157‰ PMV coil 158 They do not come to contact with the reac Tor 159Reactor Perform works of items to „ Electric parts box as shown below so that 202 209 230 232225 208 161 402 404 401 405 403 212 208 205 216, 218 211 230 232 225209 224 163 232 43166006 Remotr Controller 211 229 231224 201 212 208 204 216, 218 223 213, 214 228 207 164 165 166 304 311 306 305 301 307 302 303 310 313 308 309RBC-U21PG W E2 43166004 Remotr Controller SX-A11JE2 RBC-AS21E2 43166005 902 36, 37, 38RAV-SM562BT-E 43180311 Air Filter 43166002 Remotr Controller RAV-SM802BT-E 904 901, 902, 903 32, 33, 3443196012 Bushing 43166002 Remotr Controller RAV-SM1102BT-E, RAV-SM1402BT-E 904 901, 902 34, 35, 36 170 402 404 403 406 405401407 33, 34, 35,53, 56 44, 4522, 23 36, 37, 38,39, 54 172 173 404401 407 403 406 402 405404 43158193 Reactor RAVSM562AT-E RAV-SM802AT-E 174 175 705 701 702 708 707 706 710 RAV-SM1102AT-E, RAV-SM1402AT-E 176 177 707 708 706 704 703 701 705 702 710 178 21,22 16,1743146695 Valve, Pulse, Modulating 179 704 707 180 Inverter 26,27 23,24 28,29 709 710 706 704181 TCB-DP22CE2 Replacement of Main Parts Sold SeparatelyDrain up Kit 182 183 Wireless Remote Control KitRBC-AX22CE2 Part name ’ty Specifications/Vendor Remarks Required parts for installation work Recommendation184 Part name Specifications Usage Required tools for installation work185 186 Cord heater installation wiring diagram Photo / Explanatory diagram Procedure Cord heater installation work procedure187 Remove the fixing screws of the heat exchanger Remove the motor base assembly, partition plateAssembly and the sound insulation board 188 189 190 191 Photo / Explanatory diagram Procedure Assembly Ø3.4 burring hole Upward Ø3.4 burring hole Downward Drawing of thermostat fixing plateMaterial SGCC-Z08, Thickness 0.8t 192 Appendix RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E Check of Concentration Limit Toshiba Carrier Corporation