Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM1402UT-E, RAV-SM1102UT-E, RAV-SM802UT-E Required tools for installation work, 185

Models: RAV-SM562UT-E RAV-SM802UT-E RAV-SM1402UT-E RAV-SM1102UT-E

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Page 185

No.	Part name	Q’ty	Specifications/Vendor	Remarks

13	Power cord	1	2-cores x 0.75mm² or more, H05RN-F	Procured locally

14	Thermostat	1	Material: SGCC-Z08, Board thickness: 0.8t	Procured locally
	fixing plate			(Drawing attached)

15	PVC tube	1	Inside diameter Ø8 x outside diameter Ø11 x 70 mm	Procured locally

16	Shield tube	1	Inside diameter Ø18 x outside diameter Ø26 x 70 mm	Procured locally
			Material: Polyethylene foam

17	Bundling tie	1	Bundling tie for securing the wires	Procured locally
			Material: 6/6 nylon

NOTE: The parts on the above table are recommended parts.

2. Required tools for installation work

No.	Part name	Specifications	Usage

1	Plus screwdriver		It is used for disassembling and assembling of each cabinet.

2	Wrench		It is used for disassembling and assembling of compressor fixing nuts.

3	Motor drill	Drill diameter:	It is used to make the additional holes on the base or the side
		Ø3.2 and Ø5.0	cabinet (R).

4	Faston crimping tool	Fixing jig for #250

5	Close-end connector
	crimping tool

6	Cutting plier

7	Stripper

8	Cutter knife

9	Insulation tape

10	Metal-cutting shears		It is used to process the side cabinet (L).

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Toshiba RAV-SM1402UT-E, RAV-SM1102UT-E, RAV-SM802UT-E, RAV-SM562UT-E service manual Required tools for installation work, 185

Contents

OUTDOOR UNIT INDOOR UNIT<DIGITAL INVERTER> <SUPER DIGITAL INVERTER>SAFETY CAUTION CONTENTSSPECIFICATIONS WIRING DIAGRAM7. REFRIGERANT R410A 8. CONTROL BLOCK DIAGRAMDANGER SAFETY CAUTIONDANGER – 4 –– 5 – – 6 – 1 Copper pipe <Piping> • New Refrigerant R410A<Flare nut> 2Joint– 8 – 4.ToolsGeneral tools Conventional tools can be used 1-1.Indoor Unit 1. SPECIFICATIONS1-1-1. 4-WayAir Discharge Cassette Type – 9 –<Super Digital Inverter> – 10 –– 11 – 1-1-2.Concealed Duct Type– 12 – – 13 – 1-1-3.Under Ceiling Type– 14 – – 15 – 1-1-4.Twin TypeIndoor unit Outdoor unit– 16 – – 17 – 1-2.Outdoor Unit– 18 – <Cooling> – 19 –<Heating> RAV-SM802AT-ERAV-SP562AT-E, RAV-SP802AT-E – 20 –<Cooling> <Heating><Heating> – 21 –<Cooling> – 22 – 2. AIR DUCTING WORKFig. 5 RAV-SM1102BT-ERound duct – 23 –Fig. 7 RAV-SM1402BT-ERound duct Fig. 6 RAV-SM1102BT-ESquare duct3-1.Indoor Unit 3. CONSTRUCTION VIEWS EXTERNAL VIEWS3-1-1. 4-WayAir Discharge Cassette Type – 24 –RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SP1102UT-E – 25 –– 26 – • Dimension3-1-2.Concealed Duct Type – 27 – 3-1-3.Under Ceiling Type– 28 – Space required for service3-2.Outdoor Unit – 29 – RAV-SP1102AT-E, RAV-SP1402AT-E – 30 –Revised : Nov. 4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAMIndoor unit Outdoor unitIndoor unit Revised : Nov.Outdoor unit – 32 –– 33 – Indoor unitOutdoor unit – 34 – Indoor unitOutdoor unit Indoor unit Revised : Nov.Outdoor unit – 35 –Indoor unit Revised : Nov.Outdoor unit – 36 –Outdoor unit Indoor unit– 37 – Outdoor unit Indoor unit– 38 – MCC-1402 5. WIRING DIAGRAMControl P.C. Board for Indoor UnitControl P.C. Board for MCC-1402Indoor Unit 5-1-2.Concealed Duct TypeControl P.C. Board for MCC-1402Indoor Unit 5-1-3.Under Ceiling TypeOutdoor Unit Wiring Diagram 1 2 3 L NP.C. Board MCC-5009Color Identification MCC-1531 MCC-1438P.C. board SUB P.C. boardP.C. board MCC-1438SUB P.C. board MCC-15316-1.Indoor Unit 6. SPECIFICATIONS OF ELECTRICAL PARTS6-1-1. 4-WayAir Discharge Cassette Type – 46 –– 47 – 6-1-2.Concealed Duct Type6-1-3.Under Ceiling Type – 48 – 6-2.Outdoor UnitRAV-SM1402AT-E – 49 –RAV-SP562AT-E, RAV-SP802AT-E RAV-SP1102AT-E, RAV-SP1402AT-E– 50 – 6-3.Accessory Separate Soldparts7-2.Refrigerant Piping Installation 7-1.Safety During Installation/Servicing7. REFRIGERANT R410A 7-2-1.Piping Materials and Joints Used– 52 – 7-2-2.Processing of Piping MaterialsTable 7-2-1Thicknesses of annealed copper pipes Thickness mmDimension mm Fig. 7-2-1Flare processing dimensions– 53 – OuterDimension mm Table 7-2-6Flare and flare nut dimensions for R22– 54 – Nominal7-3.Tools Fig. 7-4-1Configuration of refrigerant charging7-4.Recharging of Refrigerant 7-3-1.Required Tools7-5-1.Materials for Brazing 7-5.Brazing of Pipes7-5-2.Flux – 56 –– 57 – 7-5-3.Brazing•Noncorrosive flux •Activated flux– 58 – 8. CONTROL BLOCK DIAGRAM8-1.Indoor Control Circuit Outline of specifications 8-2.Control Specifications– 59 – Item– 60 – Outline of specifications<COOL> Item– 61 – Outline of specifications<HEAT> Item– 62 – Outline of specificationsItem Remarks– 63 – Outline of specificationsItem Remarks– 64 – Outline of specificationsItem RemarksOutline of specifications <In case of wireless remote controller>– 65 – Option for 4-wayair discharge cassette type only– 66 – Outline of specificationsItem RemarksRevised : Nov. Outline of specifications– 67 – ItemCircuit Board 8-3.Indoor Print8-3-1. 4-Way Air – 68 –Revised : Nov. REQUIREMENT– 69 – For the cooling only models– 70 – 9-2.Outdoor Controls9-2-1.Print Circuit Board <MCC-5009> – 71 –RAV -SM562AT-E SM802AT-ERAV -SM1102AT – 72 –E, RAV SM1402AT-E /RAV<MCC-1531> – 73 –E, RAV <IPDU : MCC-1438> – 74 –RAV -SP562AT-E,RAV RAV -SM1102AT-E,RAV– 75 – REQUIREMENT9-2-2.Outline of Main Controls Allocations of fan tap revolutions rpm Operation with WE– 76 – 5.Coil heating control – 77 –In trouble of TE sensor Object: SM562, SM802Start of heating operation – 78 –6. Defrost control – 79 – 10. TROUBLESHOOTINGTrouble Confirmation of check code display →2.Troubleshooting procedure 1.Before troubleshooting– 80 – TroublePage Timer Diagnostic function¥: Flash, ¡: Go on, l: Go off Judgment and measuresError mode detected by central remote controller Error mode detected by remote controllerRevised : Nov. – 83 –– 84 – – 85 – 10-4-1.Check Code– 86 – E04 errorE18 error E10 errorE08, L03, L07, L08 error L09 errorL30 error L20 errorP10 error F10 error– 89 – P12 error– 90 – CN301, *CN303 CN300– 91 – P19 errorF02 error – 92 – F01 errorP26 error – 93 – P29 errorH03 error F04 error F06 errorF08 error – 94 –– 95 – L29 errorH02 error – 96 – P03 errorH01 error – 97 – P04 error– 98 – C06 error Central controllerF29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit – 99 –TA sensor 100TC, TCJ sensor 30Caracteristics-2 Caracteristics-1CASE 11. REPLACEMENT OF SERVICE INDOOR P.C. BOARDCASE – 101 –H2 Replacement of service P.C. board H1 Readout of the setup data from EEPROM– 102 – Minimum requirements for item code– 103 – 3 4 6r3 Writing of the setup contents to EEPROM Indoor unit capacity Item code – 104 –Type Item code 3 4 5 12. SETUP AT LOCAL SITE AND OTHERS12-1-1.Test Run Setup on Remote Controller 12-1.Indoor Unit– 106 – – 107 – 4, 5,Item No. DN table Selection of function – 108 –– 109 – <Contents> 2 4 1<Procedure> 2 Push th e temperature setup– 111 – Group control operation– 112 – 12-2.Setup at Local Site / Oth ers5.P.C. Board Switch SW01 Setup 4. Wiring Specifications– 113 – Size– 114 – 2 1 512-3.How to set up central control address number – 115 – 13. ADDRESS SETUP13-1.Address Setup 13-2-1.Sy stem configuration 13-2.Address Setup & Group Control2, 5, 10 113, 6, 9 4, 7, 1 2 3 4 5 6 7 8 9 10 11 END– 118 – 1 2 END1 2 3 END Procedure 14. DETACHMENTS14-1-1. 4-WayAir Discharge Cassette Type – 119 –120 Procedure1. Detachment 2.Attachment– 121 – ProcedureNo. Part name Remarks– 122 – Procedure†Fan motor 1. Detachment 2.Attachment– 123 – Procedure‡Drain pan 1. Detachment 2.Attachment– 124 – ProcedureˆDrain pump 1. Detachment 3. Attachment– 125 – ProcedurePart name Remarks– 126 – <Replacement of Distributor Assembly>Ref No No. of capillary tubesRAV-SM802UT-E 1. Cutting of Capillary Tube – 127 –Cutting 2.Attachment of joint pipe14-1-2.Concealed Duct Type Procedure– 128 – No. Part name– 129 – ProcedureNo. Part name Remarks– 130 – ProcedureNo. Part name Remarks14-1-3.Under Ceiling Type Procedure– 131 – No. Part name– 132 – ProcedureNo. Part name Remarks– 133 – ProcedureNo. Part name Remarks– 134 – ProcedurePart name Remarks14-2.Outdoor Unit Procedure– 135 – No. Part name– 136 – ProcedureDetachment 3. AttachmentREQUIREMENT Procedure– 137 – No. Part name– 138 – ProcedureNo. Part name Remarks– 139 – ProcedurePart name Remarks– 140 – ProcedureNo. Part name Remarks– 141 – ProcedurePart name Remarks– 142 – ProcedureNo. Part name Remarks– 143 – ProcedureNo. Part name RemarksREQUIREMENT Procedure– 144 – Part name– 145 – ProcedurePart name Remarks– 146 – ProcedureNo. Part name Remarks– 147 – ProcedurePart name Remarks– 148 – ProcedureNo. Part name Remarks– 149 – ProcedureDetachment Attachment– 150 – ProcedureNo. Part name RemarksREQUIREMENT ProcedureREQUIREMENT – 151 –– 152 – ProcedurePart name Remarks– 153 – ProcedurePart name Remarks– 154 – ProcedurePart name Remarks– 155 – ProcedurePart name Remarks– 156 – ProcedurePart name Remarks– 157 – ProcedurePart name RemarksREQUIREMENT ProcedureREQUIREMENT – 158 –– 159 – Procedure<Cautions for assembling> Part name15-1.Indoor Unit 15. EXPLODED VIEWS AND PARTS LISTRevised : Nov. Description – 161 –Part 230, Revised : Nov.Description – 163 –Part 229, Revised : Nov.Description – 165 –Part Part – 166 –Description Part3, 902, Revised : Nov.– 168 – Revised : Nov.Part DescriptionRevised : Nov. 3, 904,Part – 170 –Description PartRAV-SM802CT-E Revised : Nov.RAV-SM562CT-E – 172 – Revised : Nov.Part DescriptionPart – 173 –Description PartPart – 174 –Description Part– 175 – Revised : Nov.Part Description– 176 – Revised : Nov.Part DescriptionPart – 177 –Description Part21,22 INVERTER COVER 708 Inverter Part – 181 –Description Part15-3-1.Drain up Kit Procedure– 182 – Part nameProcedure 15-3-2.Wireless Remote Control Kit– 183 – No. Part name– 184 – 16. CORD HEATER INSTALLATION WORK– 185 – 2. Required tools for installation work– 186 – 3. Cord heater installation wiring diagramPhoto / Explanatory diagram 4. Cord heater installation work procedureProcedure – 187 –– 188 – Photo / Explanatory diagramProcedure Procedure Photo / Explanatory diagramRevised : Nov. – 189 –– 190 – Photo / Explanatory diagramProcedure Procedure Photo / Explanatory diagramAssembly – 191 –– 192 – 5. Drawing of thermostat fixing plateMaterial: SGCC-Z08,Thickness: 0.8t APPENDIX-1 APPENDIXRevised : Nov. APPENDIX-2 Revised : Nov.2.RAV-SM1102AT-E, RAV-SM1402AT-E Check of Concentration Limit WARNINGS ON REFRIGERANT LEAKAGETOSHIBA CARRIER CORPORATION