Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SM1402UT-E, RAV-SM1102UT-E, RAV-SM802UT-E, RAV-SM562UT-E 73, E, Rav, <MCC-1531>

Models: RAV-SM562UT-E RAV-SM802UT-E RAV-SM1402UT-E RAV-SM1102UT-E

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Page 73

Image 73

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Serial signal

(To terminal block) CN02

AC input

(To MCC-1438) CN01

4-way valve CN700

Fan motor 2 (Lower) revolution

CN302

Fan motor 2 (Lower) output

CN303

		Model selection jumpers
Refrigerant recovery Switch		(Available only service P.C. board)
SW802		J800 to J803
EEPROM-IC	Dip switch for service		Case thermo. switch
IC801	SW801	P.M.V. CN702	CN500

DC15V input	DC320V input
(To MCC-1438)	(To MCC-1438)
CN04	CN03

Communication signal		<MCC-1531>	RAV -SP1102AT-
(To MCC-1438)
CN800
	TD sensor		E, RAV
	TD sensor		-
	CN600		-
	CN600		SP1402AT-E
	CN604		SP1402AT-E
	TO sensor
	CN601
	TE sensor
	TS sensor
	CN605
	Not use
	CN804

Fan motor 1 (Upper) revolution

CN300

Fan motor 1 (Upper) output

CN301

Page 73

Image 73

Toshiba RAV-SM1402UT-E, RAV-SM1102UT-E, RAV-SM802UT-E, RAV-SM562UT-E service manual 73, E, Rav, <MCC-1531>

Contents

OUTDOOR UNIT INDOOR UNIT<DIGITAL INVERTER> <SUPER DIGITAL INVERTER>SAFETY CAUTION CONTENTSSPECIFICATIONS WIRING DIAGRAM7. REFRIGERANT R410A 8. CONTROL BLOCK DIAGRAMDANGER SAFETY CAUTIONDANGER – 4 –– 5 – – 6 – 1 Copper pipe <Piping> • New Refrigerant R410A<Flare nut> 2JointGeneral tools Conventional tools can be used 4.Tools– 8 – 1-1.Indoor Unit 1. SPECIFICATIONS1-1-1. 4-WayAir Discharge Cassette Type – 9 –<Super Digital Inverter> – 10 –– 11 – 1-1-2.Concealed Duct Type– 12 – – 13 – 1-1-3.Under Ceiling Type– 14 – – 15 – 1-1-4.Twin TypeIndoor unit Outdoor unit– 16 – – 17 – 1-2.Outdoor Unit– 18 – <Cooling> – 19 –<Heating> RAV-SM802AT-ERAV-SP562AT-E, RAV-SP802AT-E – 20 –<Cooling> <Heating><Cooling> – 21 –<Heating> – 22 – 2. AIR DUCTING WORKFig. 5 RAV-SM1102BT-ERound duct – 23 –Fig. 7 RAV-SM1402BT-ERound duct Fig. 6 RAV-SM1102BT-ESquare duct3-1.Indoor Unit 3. CONSTRUCTION VIEWS EXTERNAL VIEWS3-1-1. 4-WayAir Discharge Cassette Type – 24 –RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SP1102UT-E – 25 –3-1-2.Concealed Duct Type • Dimension– 26 – – 27 – 3-1-3.Under Ceiling Type3-2.Outdoor Unit Space required for service– 28 – – 29 – RAV-SP1102AT-E, RAV-SP1402AT-E – 30 –Revised : Nov. 4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAMIndoor unit Outdoor unitIndoor unit Revised : Nov.Outdoor unit – 32 –Outdoor unit Indoor unit– 33 – Outdoor unit Indoor unit– 34 – Indoor unit Revised : Nov.Outdoor unit – 35 –Indoor unit Revised : Nov.Outdoor unit – 36 –– 37 – Indoor unitOutdoor unit – 38 – Indoor unitOutdoor unit MCC-1402 5. WIRING DIAGRAMControl P.C. Board for Indoor UnitControl P.C. Board for MCC-1402Indoor Unit 5-1-2.Concealed Duct TypeControl P.C. Board for MCC-1402Indoor Unit 5-1-3.Under Ceiling TypeOutdoor Unit Wiring Diagram 1 2 3 L NP.C. Board MCC-5009Color Identification MCC-1531 MCC-1438P.C. board SUB P.C. boardP.C. board MCC-1438SUB P.C. board MCC-15316-1.Indoor Unit 6. SPECIFICATIONS OF ELECTRICAL PARTS6-1-1. 4-WayAir Discharge Cassette Type – 46 –6-1-3.Under Ceiling Type 6-1-2.Concealed Duct Type– 47 – – 48 – 6-2.Outdoor UnitRAV-SM1402AT-E – 49 –RAV-SP562AT-E, RAV-SP802AT-E RAV-SP1102AT-E, RAV-SP1402AT-E– 50 – 6-3.Accessory Separate Soldparts7-2.Refrigerant Piping Installation 7-1.Safety During Installation/Servicing7. REFRIGERANT R410A 7-2-1.Piping Materials and Joints Used– 52 – 7-2-2.Processing of Piping MaterialsTable 7-2-1Thicknesses of annealed copper pipes Thickness mmDimension mm Fig. 7-2-1Flare processing dimensions– 53 – OuterDimension mm Table 7-2-6Flare and flare nut dimensions for R22– 54 – Nominal7-3.Tools Fig. 7-4-1Configuration of refrigerant charging7-4.Recharging of Refrigerant 7-3-1.Required Tools7-5-1.Materials for Brazing 7-5.Brazing of Pipes7-5-2.Flux – 56 –– 57 – 7-5-3.Brazing•Noncorrosive flux •Activated flux8-1.Indoor Control Circuit 8. CONTROL BLOCK DIAGRAM– 58 – Outline of specifications 8-2.Control Specifications– 59 – Item– 60 – Outline of specifications<COOL> Item– 61 – Outline of specifications<HEAT> Item– 62 – Outline of specificationsItem Remarks– 63 – Outline of specificationsItem Remarks– 64 – Outline of specificationsItem RemarksOutline of specifications <In case of wireless remote controller>– 65 – Option for 4-wayair discharge cassette type only– 66 – Outline of specificationsItem RemarksRevised : Nov. Outline of specifications– 67 – ItemCircuit Board 8-3.Indoor Print8-3-1. 4-Way Air – 68 –Revised : Nov. REQUIREMENT– 69 – For the cooling only models9-2-1.Print Circuit Board 9-2.Outdoor Controls– 70 – <MCC-5009> – 71 –RAV -SM562AT-E SM802AT-ERAV -SM1102AT – 72 –E, RAV SM1402AT-E /RAVE, RAV – 73 –<MCC-1531> <IPDU : MCC-1438> – 74 –RAV -SP562AT-E,RAV RAV -SM1102AT-E,RAV9-2-2.Outline of Main Controls REQUIREMENT– 75 – – 76 – Operation with WEAllocations of fan tap revolutions rpm 5.Coil heating control – 77 –In trouble of TE sensor Object: SM562, SM8026. Defrost control – 78 –Start of heating operation – 79 – 10. TROUBLESHOOTINGTrouble Confirmation of check code display →2.Troubleshooting procedure 1.Before troubleshooting– 80 – TroublePage Timer Diagnostic function¥: Flash, ¡: Go on, l: Go off Judgment and measuresError mode detected by central remote controller Error mode detected by remote controllerRevised : Nov. – 83 –– 84 – – 85 – 10-4-1.Check Code– 86 – E04 errorE18 error E10 errorE08, L03, L07, L08 error L09 errorL30 error L20 errorP10 error F10 error– 89 – P12 error– 90 – CN301, *CN303 CN300F02 error P19 error– 91 – P26 error F01 error– 92 – H03 error P29 error– 93 – F04 error F06 errorF08 error – 94 –H02 error L29 error– 95 – H01 error P03 error– 96 – – 97 – P04 error– 98 – C06 error Central controllerF29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit – 99 –TA sensor 100TC, TCJ sensor 30Caracteristics-2 Caracteristics-1CASE 11. REPLACEMENT OF SERVICE INDOOR P.C. BOARDCASE – 101 –H2 Replacement of service P.C. board H1 Readout of the setup data from EEPROM– 102 – Minimum requirements for item coder3 Writing of the setup contents to EEPROM 3 4 6– 103 – Type Item code – 104 –Indoor unit capacity Item code 3 4 5 12. SETUP AT LOCAL SITE AND OTHERS12-1-1.Test Run Setup on Remote Controller 12-1.Indoor Unit– 106 – – 107 – 4, 5,Item No. DN table Selection of function – 108 –– 109 – <Contents> 2 4 1<Procedure> 2 Push th e temperature setup– 111 – Group control operation– 112 – 12-2.Setup at Local Site / Oth ers5.P.C. Board Switch SW01 Setup 4. Wiring Specifications– 113 – Size12-3.How to set up central control address number 2 1 5– 114 – 13-1.Address Setup 13. ADDRESS SETUP– 115 – 13-2-1.Sy stem configuration 13-2.Address Setup & Group Control2, 5, 10 113, 6, 9 4, 7, 1 2 3 4 5 6 7 8 9 10 11 END1 2 3 END 1 2 END– 118 – Procedure 14. DETACHMENTS14-1-1. 4-WayAir Discharge Cassette Type – 119 –120 Procedure1. Detachment 2.Attachment– 121 – ProcedureNo. Part name Remarks– 122 – Procedure†Fan motor 1. Detachment 2.Attachment– 123 – Procedure‡Drain pan 1. Detachment 2.Attachment– 124 – ProcedureˆDrain pump 1. Detachment 3. Attachment– 125 – ProcedurePart name Remarks– 126 – <Replacement of Distributor Assembly>Ref No No. of capillary tubesRAV-SM802UT-E 1. Cutting of Capillary Tube – 127 –Cutting 2.Attachment of joint pipe14-1-2.Concealed Duct Type Procedure– 128 – No. Part name– 129 – ProcedureNo. Part name Remarks– 130 – ProcedureNo. Part name Remarks14-1-3.Under Ceiling Type Procedure– 131 – No. Part name– 132 – ProcedureNo. Part name Remarks– 133 – ProcedureNo. Part name Remarks– 134 – ProcedurePart name Remarks14-2.Outdoor Unit Procedure– 135 – No. Part name– 136 – ProcedureDetachment 3. AttachmentREQUIREMENT Procedure– 137 – No. Part name– 138 – ProcedureNo. Part name Remarks– 139 – ProcedurePart name Remarks– 140 – ProcedureNo. Part name Remarks– 141 – ProcedurePart name Remarks– 142 – ProcedureNo. Part name Remarks– 143 – ProcedureNo. Part name RemarksREQUIREMENT Procedure– 144 – Part name– 145 – ProcedurePart name Remarks– 146 – ProcedureNo. Part name Remarks– 147 – ProcedurePart name Remarks– 148 – ProcedureNo. Part name Remarks– 149 – ProcedureDetachment Attachment– 150 – ProcedureNo. Part name RemarksREQUIREMENT ProcedureREQUIREMENT – 151 –– 152 – ProcedurePart name Remarks– 153 – ProcedurePart name Remarks– 154 – ProcedurePart name Remarks– 155 – ProcedurePart name Remarks– 156 – ProcedurePart name Remarks– 157 – ProcedurePart name RemarksREQUIREMENT ProcedureREQUIREMENT – 158 –– 159 – Procedure<Cautions for assembling> Part nameRevised : Nov. 15. EXPLODED VIEWS AND PARTS LIST15-1.Indoor Unit Part – 161 –Description 230, Revised : Nov.Part – 163 –Description 229, Revised : Nov.Part – 165 –Description Part – 166 –Description Part3, 902, Revised : Nov.– 168 – Revised : Nov.Part DescriptionRevised : Nov. 3, 904,Part – 170 –Description PartRAV-SM562CT-E Revised : Nov.RAV-SM802CT-E – 172 – Revised : Nov.Part DescriptionPart – 173 –Description PartPart – 174 –Description Part– 175 – Revised : Nov.Part Description– 176 – Revised : Nov.Part DescriptionPart – 177 –Description Part21,22 INVERTER COVER 708 Inverter Part – 181 –Description Part15-3-1.Drain up Kit Procedure– 182 – Part nameProcedure 15-3-2.Wireless Remote Control Kit– 183 – No. Part name– 184 – 16. CORD HEATER INSTALLATION WORK– 185 – 2. Required tools for installation work– 186 – 3. Cord heater installation wiring diagramPhoto / Explanatory diagram 4. Cord heater installation work procedureProcedure – 187 –Procedure Photo / Explanatory diagram– 188 – Procedure Photo / Explanatory diagramRevised : Nov. – 189 –Procedure Photo / Explanatory diagram– 190 – Procedure Photo / Explanatory diagramAssembly – 191 –Material: SGCC-Z08,Thickness: 0.8t 5. Drawing of thermostat fixing plate– 192 – Revised : Nov. APPENDIXAPPENDIX-1 2.RAV-SM1102AT-E, RAV-SM1402AT-E Revised : Nov.APPENDIX-2 Check of Concentration Limit WARNINGS ON REFRIGERANT LEAKAGETOSHIBA CARRIER CORPORATION