AIR-CONDITIONER
Contents
10-3
10-1
10-2
10-4
Confirmation of warning label on the main unit
Explanation of indications
Explanation of illustrated marks
Indication Explanation
Do not modify the products
∗ For details, refer to the parts list
Never recover the refrigerant into the outdoor unit
For spare parts, use those specified ∗
Side
Check the following items after reinstallation
Metal section Earth position
Limit even if the refrigerant leaks
Copper pipe Piping
Safety Caution Concerned to New Refrigerant
Pipe Materials
Flare nut
General tools Conventional tools can be used
R410A Conventional air
Used tool Usage
Indoor Unit
Way Air Discharge Cassette Type
Digital Inverter
Super Digital Inverter
SP562AT-E SP802AT-E
Concealed Duct Type
RAV SM562BT-E SM802BT-E
Super Digital Inverter
Under Ceiling Type
RAV SM562CT-E SM802CT-E
Super Digital Inverter
Twin Type
Indoor unit
16.7/14.6
RAV SM562AT-E SM802AT-E
SP562AT-E SP802AT-E
Cooling Heating
Operation characteristic curve Digital Inverter
RAV-SM562AT-E, RAV-SM802AT-E
Current
Operation characteristic curve Super Digital Inverter
RAV-SP1102AT-E
Capacity variation ratio according to temperature
Ratio Capacity
Outdoor temp. ˚C
High
Pressure
Tap
Low Static
Static Pressure Tap
Tap Low
RAV-SM562UT-E, RAV-SM802UT-E
RAV-SM1102UT-E, RAV-SM1402UT-E, RAV-SP1102UT-E
188
Dimension
Suction port canvas Separate sold
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
Space required for service
365
RAV-SP1102AT-E, RAV-SP1402AT-E
Outdoor unit
RAV-SM562UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SM562AT-E
RAV-SM802UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM802AT-E
Indoor Outdoor
50m
Outer dia. Ø B
Outer dia. B
RAV-SM562UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E
Outer dia. ØB TS sensor Strainer Modulating
To sensor SKV-18D26 TD sensor
RAV-SM802UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-E
TCJ sensor Distributor
Refrigerant pipe At gas side Outer dia. Ø a Ball valve
Indoor unit
Color
LM1 3
LM2 3
Identification
Indoor Unit
Color
Identification
LM 3
SM562AT-E, RAV-SM802AT-E
Board
MCC-5009
Color Identification
MCC-1438
GRY Gray YEL Yellow
SUB P.C. board
MCC-1531
Board
RAV-SP562AT-E, RAV-SP802AT-E
SUB P.C. board
Parts name Type Specifications
RAV-SM1102UT-E, RAV-SM1402UT-E
RAV-SP1102UT-E
MP24GA1
RAV-SM562AT-E
RAV-SM802AT-E
RAV-SM1102AT-E
RAV-SM1402AT-E
TCB-DP11E2 Drain up pump
TCB-DP22CE2 Drain up kit
RBC-U21PG W E2 Ceiling panel
RAV-SM560AT-E, RAV-SM560UT-E, RAV-SM560BT-E
Safety During Installation/Servicing
Piping Materials and Joints Used
Outer diameter mm R410A R22
Processing of Piping Materials
1 Thicknesses of annealed copper pipes Thickness mm
12.7 15.9
R22 clutch type Clutch type Wing nut type
Flare tool for Conventional flare tool
R410A clutch type Clutch type Wing nut type
Diameter Width mm
Nm kgfm
43˚to 45˚
13.0 13.5 12.7 16.2 16.0 12.9 15.9 19.4 19.0 23.3 24.0 19.2
Wrenches available on the market
Required Tools
Refer to the 4. Tools
Materials for Brazing
Flux
Types of flux
Characteristics required for flux
Brazing
Piping materials for brazing and used brazing filler/flux
Main Sub master remote controller
Indoor Control Circuit
Indoor unit
Outline of specifications Remarks
Heating Auto
Setting at shipment
Cool
Operation
Heat
Tcj Zone
Control temp C
Arning
Cooling/dry operation In heating/fan operation
All modes
Frequency fixed In case of wired remote controller
Last push priority
Center
Operation Prohibited
Outline of specifications
Normal control
Remarks
Ay Air
Indoor Print
Circuit Board
Concealed Duct Type / Under Ceiling Type
Current release control
Discharge temperature release control
Pulse Motor Valve P.M.V. control
For the cooling only models
Print Circuit Board
Indoor P.C. Board Optional Connector Specifications
Outdoor Controls
Board Comparison Table for Digital Inverter
SM802AT-E Board
MCC-5009
RAV -SM562AT-E
Iewed fromparts
RAV -SM1102AT
MCC-1531
SP802AT-E
SM1402AT-E / RAV
MCC-1531
SM1402AT-E
Ipdu MCC-1438
RAV -SP562AT-E, RAV RAV -SM1102AT-E, RAV
SP1402AT-E
Outline of Main Controls
Pulse Modulating V alve PMV control
Allocations of fan tap revolutions rpm
Operation with WE
Outdoor fan control
TE ˚C TD ˚C
To ˚C
Coil heating control
Trouble of TE sensor
TE ˚C
TE ºC
Defrost control
Start of heating operation
Zone
Summary of Troubleshooting
Ired remote controller type Before troubleshooting
Troubleshooting procedure
Trouble Confirmation of lamp display
Check Code List
Error mode detected by indoor and outdoor units
Cause of operation Status of air Condition
Error mode detected by remote controller
Error mode detected by central remote controller
Check code
Error Mode Detected by LED on Outdoor P.C. Board
SW801 LED display in bit 1, bit 2 OFF
¡ Go on l Go off ¥ Flash 5Hz
E09 error
Troubleshooting Procedure for Each Check Code
E01 error
Check Code
E04 error
E08, L03, L07, L08 error
E10 error
E18 error
L09 error
P10 error
L20 error
L30 error
F10 error
P12 error Only for 4-way air discharge cassette type models
CN333
CN334
P22 error
P19 error
F02 error
F01 error
P26 error
P29 error
H03 error
F06 error
F04 error
F08 error
L29 error
H02 error
P03 error
H01 error
P04 error
C06 error Central controller
Same as others Correct connection of connector
E03 error Master indoor unit
F29 error / 12 error
P31 error Sub indoor unit
Caracteristics-3
100
TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-1
20 TE, TO, TS sensor
Replacement Procedure
101
Contents
H1 Readout of the setup data from Eeprom
H2 Replacement of service P.C. board
102
R3 Writing of the setup contents to Eeprom
Type Item code
Memorandum for setup contents Item code table Example
104
Indoor unit capacity Item code
105
Test Run Setup on Remote Controller
Wired remote controller
RAV-SM562UT-E, RAV-SM802UT-E, RAV-SM562BT-E, RAV-SM802BT-E
Use either Cool or Heat operation mode for test operation
106
Case of wireless remote controller
107
108
Item No. DN table Selection of function
Setup method
Cabling and Setting of Remote Controller Control
Indoor unit is controlled by 2 remote controllers
109
Monitor Function of Remote Controller Switch
110
Group control operation
111
Setup at Local Site / Oth ers
TCC-LINK Adapter For TCC-LINK Central Control
112
113
Wiring Specifications
C. Board Switch SW01 Setup
Size
How to set up central control address number
114
Item code Data at sh ipment Setup data range
Address Setup
Address setup procedure
115
Only turning on source power supply Automatic completion
Address Setup & Group Control
Sy stem configuration
Automatic address example from unset address No miscabling
Manual setting from remote controller
END
117
118
Procedure Push On / OFF button if th e unit stops
Procedure
To k now th e position of indoor unit body by address
Detachment
No. Part name Procedure Remarks
119
Attachment
120
121
† Fan motor 1. Detachment
CN102 TCJ sensor 2P Red CN333 Power supply of fan motor
122
Remove nuts fixing the fan motor to Remove it
123
‡ Drain pan 1. Detachment
Fix the drain pump assembly as before
Assembly Perform works of items 1 of , 1 of ‚
Body 1 position, and then remove Assembly. Ø4 × 8, 3 pcs
124
Part name Procedure Remarks
125
Heat
Replacement of Distributor Assembly
126
RAV-SM562UT-E
127
RAV-SM802UT-E
128
129
130
131
„ Multi blade fan Remove the suction grille
Motor Remove the connector of the fan
132
Case side. Then fans come off
133
134
Heat exchanger support
135
Procedure Remarks
136
137
138
By hands so that the fan motor does not
139
Take off fixed screw for the valve mounting
Fall Tighten the flange nut with torque 4.9Nm 50kgf/cm
140
Perform works of items 1 of , and ‚
141
Fan guard
With minus screwdriver along with
142
Clamp
Remove the upper cabinet. ST1T Ø4 × 10L, 6 pcs
143
Discharge port cabinet for the heat
Fin guard Heat exchanger ST1T Ø4 × 10, 2 pcs
144
145
Relay connector
Remove the connectors by releasing lock
Terminal block 5P, Black
Rectifier diode
Remove the connectors by releasing lock Housing
146
Bottom
147
Motor and the propeller fan
Loosen the flange nut by turning clock
148
149
150
Product
151
Put the upper left side of the air-outlet
152
‚ Air-outlet cabinet
Cabinet on the end plate of heat ex
153
„ Inverter Perform the works in 1 of and ƒ
CN702 PMV Pulse Motor Valve coil
Remove connectors and lead wires
154
155
156
Case of RAV-SP1102AT-E
Case of RAV-SP1402AT-E
157
Pay attention that 4-way valve or PMV is
‰ PMV coil
158
Electric parts box as shown below so that
159
Reactor Perform works of items to „
They do not come to contact with the reac Tor
208
209 230 232
225
202
402 404 401 405 403
161
224
211 230 232 225
209
212 208 205 216, 218
163
164
211 229 231
224 201 212 208 204 216, 218 223 213, 214 228 207
232 43166006 Remotr Controller
165
304 311 306 305 301 307 302 303 310 313 308 309
166
RBC-U21PG W E2
43180311 Air Filter 43166002 Remotr Controller
902 36, 37, 38
RAV-SM562BT-E
43166004 Remotr Controller SX-A11JE2 RBC-AS21E2 43166005
904 901, 902, 903 32, 33, 34
RAV-SM802BT-E
43196012 Bushing 43166002 Remotr Controller
904 901, 902 34, 35, 36
RAV-SM1102BT-E, RAV-SM1402BT-E
402 404 403 406 405401407
170
36, 37, 38,39, 54
44, 45
22, 23
33, 34, 35,53, 56
172
404401 407 403 406 402 405
173
404 43158193 Reactor
174
RAVSM562AT-E RAV-SM802AT-E
705 701 702 708 707 706 710
175
176
RAV-SM1102AT-E, RAV-SM1402AT-E
707 708 706 704 703 701 705 702 710
177
21,22 16,17
178
43146695 Valve, Pulse, Modulating
704 707
179
Inverter 26,27 23,24 28,29
180
710 706 704
709
181
182
Replacement of Main Parts Sold Separately
Drain up Kit
TCB-DP22CE2
Wireless Remote Control Kit
183
RBC-AX22CE2
Required parts for installation work Recommendation
Part name ’ty Specifications/Vendor Remarks
184
Required tools for installation work
Part name Specifications Usage
185
Cord heater installation wiring diagram
186
Cord heater installation work procedure
Photo / Explanatory diagram Procedure
187
188
Remove the motor base assembly, partition plate
Assembly and the sound insulation board
Remove the fixing screws of the heat exchanger
189
190
Photo / Explanatory diagram Procedure Assembly
191
192
Drawing of thermostat fixing plate
Material SGCC-Z08, Thickness 0.8t
Ø3.4 burring hole Upward Ø3.4 burring hole Downward
Appendix
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
Check of Concentration Limit
Toshiba Carrier Corporation