System Design Options

1.90power, respectively. The examples here use the more conservative 1.85 power:

DP2/DP1 = (Flow2)/(Flow1)1.85

Given different flow rates and entering water temperatures, a different cooling tower can be selected for the low-flow condition (Table 6):

Table 5. Low-flow conditions for chilled-water pump

 

Base Case

Low Flow*

 

 

 

Flow rate, gpm [L/s]

1,080 [68.1]

675 [42.6]

 

 

 

System pressure drop, ft water [kPa]

80.0 [239]

33.5 [100]

 

 

 

Evaporator-bundle pressure drop, ft water [kPa]

29.7 [88.8]

12.6 [37.7]

 

 

 

Pump power output, hp [kW]

39.9 [29.8]

10.5 [7.80]

 

 

 

Pump electrical power input, kW

32.0

8.4

 

 

 

 

 

 

Table 6. Low-flow conditions for cooling tower

 

 

 

 

 

 

Base Case

Low Flow*

 

 

 

Flow rate, gpm [L/s]

1,350 [85.2]

900 [56.8]

 

 

 

Static head, ft water [kPa]

19.1 [57.1]

12.6 [37.7]

 

 

 

Tower fan power output, hp [kW]

30.0 [22.4]

20.0 [14.9]

 

 

 

Tower fan electrical power input, kW

24.1

16.0

 

 

 

 

Table 7. Low-flow conditions for condenser-water pump

 

 

 

 

 

Base Case

Low Flow*

 

 

 

Flow rate, gpm [L/s]

1,350 [85.2]

900 [56.8]

 

 

 

System pressure drop, ft water [kPa]

30 [89.7]

14.2 [42.5]

 

 

 

Condenser-bundle pressure drop, ft water [kPa]

19.9 [59.5]

9.6 [28.7]

 

 

 

Tower static lift, ft water [kPa]

19.1 [57.1]

12.6 [37.7]

 

 

 

Pump power output, hp [kW]

31.4 [23.4]

11.0 [8.2]

 

 

 

Pump electrical input, kW

25.2

8.8

 

 

 

*Low-flow conditions represented in Table 5 through Table 8 are 1.5 gpm/ton [0.027 L/s/kW] chilled water and 2.0 gpm/ton [ 0.036 L/s/kW] condenser water.

SYS-APM001-EN

Chiller System Design and Control

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Trane SYS-APM001-EN manual DP2/DP1 = Flow2/Flow11.85, Low-flow conditions for cooling tower Base Case Low Flow

SYS-APM001-EN specifications

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