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Models: SYS-APM001-EN

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Contents

Contents

Preface

i

Primary System Components

1

Chiller

1

Loads

7

Chilled-Water Distribution System

10

Condenser-Water System

13

Unit-Level Controls

15

Application Considerations

18

Small Chilled-Water Systems (1-2 chillers)

18

Mid-SizedChilled-Water Systems (3-5 Chillers)

21

Large Chilled-Water Systems (6+ Chillers, District Cooling)

22

Chiller Plant System Performance

24

System Design Options

27

Condenser-Water Temperatures

29

Chilled- and Condenser-Water Flow Rates

29

Cost Implications

38

Misconceptions about Low-Flow Rates

39

System Configurations

42

Parallel Chillers

42

Series Chillers

44

Primary–Secondary (Decoupled) Systems

45

Variable-Primary-Flow Systems

55

Chilled-Water System Variations

70

Heat Recovery

70

Condenser “Free Cooling” or Water Economizer

70

Preferential Loading

73

Series–Counterflow Application

77

Unequal Chiller Sizing

78

System Issues and Challenges

79

Low ΔT Syndrome

79

Amount of Fluid in the Loop

79

Contingency

81

Alternative Energy Sources

82

Plant Expansion

83

Retrofit Opportunities

84

Applications Outside the Chiller’s Range

84

SYS-APM001-EN

Chiller System Design and Control

iii

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Trane SYS-APM001-EN manual Contents