Contents

Preface

i

Primary System Components

1

Chiller

1

Loads

7

Chilled-Water Distribution System

10

Condenser-Water System

13

Unit-Level Controls

15

Application Considerations

18

Small Chilled-Water Systems (1-2 chillers)

18

Mid-SizedChilled-Water Systems (3-5 Chillers)

21

Large Chilled-Water Systems (6+ Chillers, District Cooling)

22

Chiller Plant System Performance

24

System Design Options

27

Condenser-Water Temperatures

29

Chilled- and Condenser-Water Flow Rates

29

Cost Implications

38

Misconceptions about Low-Flow Rates

39

System Configurations

42

Parallel Chillers

42

Series Chillers

44

Primary–Secondary (Decoupled) Systems

45

Variable-Primary-Flow Systems

55

Chilled-Water System Variations

70

Heat Recovery

70

Condenser “Free Cooling” or Water Economizer

70

Preferential Loading

73

Series–Counterflow Application

77

Unequal Chiller Sizing

78

System Issues and Challenges

79

Low ΔT Syndrome

79

Amount of Fluid in the Loop

79

Contingency

81

Alternative Energy Sources

82

Plant Expansion

83

Retrofit Opportunities

84

Applications Outside the Chiller’s Range

84

SYS-APM001-EN

Chiller System Design and Control

iii

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Trane SYS-APM001-EN manual Contents

SYS-APM001-EN specifications

The Trane SYS-APM001-EN is an advanced control system designed for HVAC (Heating, Ventilation, and Air Conditioning) applications, specifically tailored to enhance energy efficiency and system performance. This comprehensive solution integrates cutting-edge technologies to optimize climate control in commercial and industrial environments.

One of the main features of the SYS-APM001-EN is its intuitive user interface. The system is equipped with a large, easy-to-read display that provides real-time data on system performance, energy usage, and environmental conditions. This user-friendly interface makes it simple for operators to monitor and adjust settings, ensuring optimal comfort levels and efficient energy consumption.

Another key characteristic of the SYS-APM001-EN is its advanced data analytics capabilities. The system collects and analyzes data from various sensors throughout the building, providing insights into occupancy patterns, equipment performance, and energy consumption trends. This data-driven approach allows facility managers to make informed decisions about system adjustments, predictive maintenance, and energy savings.

The SYS-APM001-EN also boasts robust integration capabilities. It can seamlessly connect with a variety of building management systems (BMS) and other third-party devices. This interoperability enables a cohesive operational ecosystem where HVAC systems can communicate and cooperate with lighting, security, and fire safety systems, enhancing overall building efficiency.

Energy efficiency is a hallmark of the SYS-APM001-EN, as it implements sophisticated algorithms to optimize system operation. These algorithms adjust equipment performance in real-time based on current conditions, thereby reducing energy waste and lowering operational costs. The system is designed to support multiple energy-saving strategies, including demand-controlled ventilation and optimal start/stop scheduling.

Additionally, the SYS-APM001-EN is built with scalability in mind, accommodating facilities of various sizes and configurations. Whether it’s a small office building or a large industrial complex, the system can be tailored to meet specific needs, ensuring that HVAC performance aligns with operational goals.

In conclusion, the Trane SYS-APM001-EN is an innovative HVAC control solution that emphasizes user experience, data-driven decision-making, and energy efficiency. With its advanced features and technologies, it is an essential tool for optimizing building performance and enhancing occupant comfort while reducing environmental impact.