Trane SYS-APM001-EN manual Flow-based control, Flow-sensing, Temperature-sensing

System Configurations

Figure 35. Temperature-sensing

D (Required) (Optional) A

C

(Optional)

E (Optional)	(Required) B
Return Main	Supply Main

show a deficit and the pump will be cycled on again. The amount of surplus flow necessary depends on the size of the chiller to be shut off. The surplus flow must exceed a certain quantity before shutting off a chiller–pump pair. If all chillers are equal in size, the surplus-flow signal can be a constant value. Control of the number of chillers is accomplished by simply noting the direction of flow in the bypass line. Thus, the system operates as a flow- based demand system, not a temperature-based demand system.

Flow-based control

To properly operate a primary–secondary system, an indication of direction of flow and the flow rate through the bypass line is necessary. This may be done either directly or indirectly. When bypass flow is from supply to return, it is called surplus. Bypass flow moving from return to supply is termed deficit.

Flow-sensing

Direct flow-sensing in the bypass line can be accomplished in several ways. A number of flow-metering technologies have been used successfully. These include Pitot tube, venturi, orifice plate, differential pressure, turbine, impeller, vortex, magnetic, and ultrasonic transit-time. The accuracy, ease of installation, maintainability, and cost of meter technologies vary widely. To give accurate results, a flow meter must be calibrated periodically, with some flow meters requiring more-frequent calibration than others. When using flow-sensing devices, it is important to understand the range of flows a device can properly measure and its calibration requirements. The readings will only be as good as the instrumentation. Also note that many flow- measurement devices require several diameters of straight pipe for accurate readings.

Temperature-sensing

Mixed water streams at the outlets of the supply- and return-water tees (Figure 35) can be used to indirectly determine the supply–demand relationship. Standard temperature-mixing equations can be used to determine the exact amount of surplus or deficit flow in the bypass line.

The five temperatures sensed—at points A, B, C, D, and E—are received by a programmable controller. (Some control systems use only two sensors, at points B and D, in conjunction with “pre-programmed” algebraic mixing equations.) Processing software applies the classic mixing equations and determines the resulting action to properly control the chilled-water system.

Note that sensor D needs to be very accurate, especially if there are many chillers, since small temperature changes may warrant chiller sequencing. Either temperature-sensing strategy has a cost and flexibility advantage if a building or chiller-plant management system already exists or is planned.

SYS-APM001-EN Chiller System Design and Control 51