Manuals / Turbo Chef Technologies / Kitchen Appliance / Convection Oven

Turbo Chef Technologies i5 A-2 APPENDIX - REPLACING OVEN COMPONENTS, To Replace This, No Covers

Models: i5

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A-2APPENDIX - REPLACING OVEN COMPONENTS

To Replace This...		First Remove This...

		No Covers	No Covers-	Top Cover	Left Side	Right Side	Items Obstructing
Item	Part Number	No Covers	Open Top	Top Cover	Cover	Cover	Items Obstructing
		(Page A-3)	(Page A-5)	(Page A-7)	(Page A-9)	(Page A-11)	Access
Hinge, Guide, Switch Slide, Lower	I5-9316						Door, Switches

Hinge, Guide, Switch Slide, Upper	I5-9315						Door, Switches

Hinge, Gusset, LHS	I5-9178						Door, Switches

Hinge, Gusset, RHS	I5-9179						Door, Switches

Hinge Module, Base	I5-9193						Door, Switches

Hinge, Torsion Bar	I5-9144						Door, Switches

Hinge, Weldment, Countrblnce Bracket, LHS	I5-9326						Door, Switches

Hinge, Weldment, Countrblnce Bracket, RHS	I5-9327						Door, Switches

Interlock Switch (Monitor)	102012

Interlock Switch (Primary)	102012

Interlock Switch (Secondary)	102012

Jetplate (Bottom)	I5-9159						Rack

Jetplate (Top)	I5-9203

Keypad	I5-9247

Lower Front Panel	I5-9246						Drain Pan

Magnetron (Left)*	NGC-3015

Magnetron (Right)*	NGC-3015

Motor Controller	100446

Power Cord	I5-9127

Power Supply	101211						Pwr Supply Brkt

Power Supply Bracket	I5-9280

Rack	I5-9168

Rack Support	I5-9165						Rack

Relay (K1 - Filament)	101273

Relay (K2 - Anode)	101273

Relay (K3 - Monitor)	101273

Relay (K6 - Voltage)	101272

Relay (K7 - Mag Fan)	101273

Relay (K8 - Stirrer)	101273

Relay Bracket	I5-9261

Relay, Solid State (K4/K5 - Heaters)	101286

RTD, Cook Cavity	HHC-6517

Shunt Plate Assembly	I5-9307						Door

Smart Card/USB Port	CON-7005						Control Board

Speaker	104155

Stirrer	I5-9154						Top Jetplate

Stirrer Hub	104132						Stirrer Motor

Stirrer Motor	I5-9361						Stirrer Mtr Bracket

Stirrer Motor Bracket	I5-9075

Stirrer Shaft	I5-9151						Stir Mtr, Brkt, Top
Stirrer Shaft	I5-9151						Jetplate, Stirrer
							Jetplate, Stirrer

Thermocouple, EC	700-1199

* See page A-12 through A-13 for removing door, hinge components, magnetrons, magnetron thermostats, or waveguides.

Image 73

Turbo Chef Technologies i5 A-2 APPENDIX - REPLACING OVEN COMPONENTS, To Replace This, First Remove This, No Covers

Contents

Accelerating the World of Cooking TM Page 800.90TURBO or +1 For further information, callPlease carefully read this manual and retain it for future reference Specifications and Installation Safety InstructionsDaily Maintenance Oven Controls and CookingOven Systems Edit ModeWiring the Filament Transformers Testing a CapacitorWiring the High-Voltage Transformers Testing a Filament or High-Voltage TransformerOven Schematic TroubleshootingAppendix - Replacing Oven Components i SAFETY INSTRUCTIONS General Safety InformationReducing Fire Risk Safety Instructionsii SAFETY INSTRUCTIONS Power Cord ReplacementGrounding Instructions RF Interference ConsiderationsSpecifications and Installation SPECIFICATIONS AND INSTALLATION DimensionsTheory of Operation Certifications2 SPECIFICATIONS AND INSTALLATION Electrical SpecificationsSingle Phase Multi PhaseLifting and Placing the Oven Unpacking InstructionsSPECIFICATIONS AND INSTALLATION Optional Installation Items Installation Near Open Heat Source4 SPECIFICATIONS AND INSTALLATION Voltage Selection32.0” 813 mm SPECIFICATIONS AND INSTALLATION27.8” 706 mm 26.625” 676 mmThis page intentionally left blank 6 SPECIFICATIONS AND INSTALLATIONDaily Maintenance Step 3 Remove and Clean the Lower Jetplate Step 2 Remove and Clean the Wire RackStep 4 Remove and Clean the Lower Air Diverter Step 6 Clean the Oven InteriorStep 7 Clean and Dry the Oven Door 8 DAILY MAINTENANCEStep 10 Reinstall Components Step 11 Clean the Drain PanOven Controls and Cooking 1. Info Key Oven Controls2. On/Off Key 5. Back/Stop Key10 OVEN CONTROLS AND COOKING CookingMode 1 Oven Off Mode 6 Adjust Time Mode 2 Temperature SelectMode 3 Warming Up Mode 4 SoakMode 9 Cook More 12 OVEN CONTROLS AND COOKINGMode 7 Cooking Mode 8 Remove Food from OvenViewing the Service Numbers Viewing the Fault LogOverview of the Info Mode Viewing Cook Counter/Time LogsInfo Mode Setting the Language Resetting the OvenSetting the Date/Time Turning Oven Options On/OffTest Mode - Status Indicators Test Mode - Testing Oven PartsTest Mode - Fault Log Test Mode - Turning On/Off Diagnostic ModeTest Mode - Self Test Microwave Power TestTest Mode - Manufacturing Mode 16 INFO MODEErase/Default Oven Settings Changing Temperature Measurement SettingLoading a Menu Serial Number Edit18 INFO MODE Updating the SoftwareEdit Mode Overview of the Edit Mode Single vs. Multiple Temperature ModeEDIT MODE Changing Food Group/Recipe Name Changing Set Temperatures20 EDIT MODE EDIT MODE Changing Recipe SettingsThis page intentionally left blank 22 EDIT MODEOven Systems Convection System Stirrer Motor and AssemblyBlower Motor Bottom Blower Motor TopRemoving/Reinstalling the Oven Door Troubleshooting Convection SystemAdjusting the Oven Door Oven DoorTap in this OVEN SYSTEMSAdjusting the Door Switches Interlock SwitchesHinges and Counter-Balance Assembly Adjusting the Counter-Balance AssemblyOVEN SYSTEMS Measuring RF Leakage for Microwave Safety28 OVEN SYSTEMS TroubleshootingWiring the Filament Transformers Testing a CapacitorMicrowave System CapacitorsTesting a Filament or HV Transformer Wiring the High-Voltage Transformers30 OVEN SYSTEMS High-Voltage TransformersOVEN SYSTEMS Testing a High-Voltage Diode32 OVEN SYSTEMS Testing a Magnetron for an Open/Shorted FilamentMagnetrons Wave GuidesControl Board Control SystemDisplay Electrical Compartment Cooling Fans34 OVEN SYSTEMS Power SupplyHigh Limit Thermostat Magnetron ThermostatsRelay - K7 Magnetron Cooling Fan Wire HarnessRelay - K8 Stirrer Motor Smart Card Reader36 OVEN SYSTEMS Filtering SystemCatalytic Converter Drain PanTroubleshooting Fault Code Descriptions Overview of TroubleshootingTROUBLESHOOTING For instructions on viewing the fault counter, see pageF7 RTD Open 38 TROUBLESHOOTINGF8 Heat Low TROUBLESHOOTING Fault Code TroubleshootingIs each blower motor Do resistance measurementsTroubleshooting F2 LOW TMP Cook Temperature Low 40 TROUBLESHOOTINGTroubleshooting F3 MAG CURR Magnetron Current Low TROUBLESHOOTINGTroubleshooting F4 MONITOR Door Monitor Defective 42 TROUBLESHOOTINGTroubleshooting F5 MAG TEMP Magnetron Over Temperature Troubleshooting F6 EC TEMP Electrical Compartment Temperature High TROUBLESHOOTINGTroubleshooting F7 THERMO RTD Open Replace the solid state relay 44 TROUBLESHOOTINGTROUBLESHOOTING Non-Fault Code TroubleshootingTroubleshooting No Keypad Input Troubleshooting “Cook Door Open” Message when Door is ClosedTroubleshooting No Display - Screen is Blank 46 TROUBLESHOOTINGDoes the problem occur for all TROUBLESHOOTINGTroubleshooting Food Not Cooking Properly programmed recipes? For example, are allUSB Device 48 TROUBLESHOOTINGTroubleshooting “Write Fail” Message When Loading Menu TROUBLESHOOTINGTroubleshooting “Defective Media” Message When Oven is 50 TROUBLESHOOTINGPlugged in or Restarted Oven Schematic DELTA OVEN SCHEMATICTURBOCHEF TECHNICAL SUPPORT +214-379-6000 InternationalThis page intentionally left blank Appendix - Replacing Oven Components To Replace This Comprehensive Table of Oven ComponentsFirst Remove This APPENDIX - REPLACING OVEN COMPONENTSTo Replace This A-2 APPENDIX - REPLACING OVEN COMPONENTSFirst Remove This No CoversA-3 APPENDIX - REPLACING OVEN COMPONENTS Replacing Items - No Cover Removal Required Figures A-1, A-2To Replace This First Remove ThisFigure A-2 Door Assembly Detail A-4 APPENDIX - REPLACING OVEN COMPONENTSFigure A-1 No Cover Removal Required 11 12 Replacing Items - Opening Top Cover Required Figure A-3NOTE Additional keypad detail on Figure A-6, page A-8 A-6 APPENDIX - REPLACING OVEN COMPONENTSAPPENDIX - REPLACING OVEN Replacing Items - Removing Top Cover Required Figures A-4, A-5, A-6Figure A-6 Top Cover Detail A-8 APPENDIX - REPLACING OVEN COMPONENTSA-9 APPENDIX - REPLACING OVEN COMPONENTS Replacing Items - Removing Left Side Cover Required Figures A-7, A-8Figure A-8 Blower Motor Assembly A-10 APPENDIX - REPLACING OVEN COMPONENTSFigure A-7 Removing Left Side Cover Required A-11 Replacing Items - Removing Right Side Cover Required Figure A-9REPLACING OVEN COMPONENTS A-12 APPENDIX - REPLACING OVEN COMPONENTS OVEN COMPONENTS A-13REPLACING Figure A-11 Counter Balance Assembly, Hinge, and Switch DetailCustomer Service at 800.90T U R B O or For service or information+1 214-379-6000 or Your Authorized Distributor W I T H I N N O RT H A M E R I C A C A L L