Manuals / Xantrex Technology / Lawn and Garden / Portable Generator

Xantrex Technology XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60 manual Figures

Models: XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60

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Figures

Figure 2-33 Functional Test for Multiple Inverters - Page 2 of 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–42 Figure 3-1 Network-Managed Power System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Figure 3-2 Xanbus Cable and RJ45 Connector Pin Numbers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Figure 3-3 Network Terminators- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Figure 3-4 3-Way Network Connector (sample configuration)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Figure 3-5 Multi-Drop Backbone Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Figure 3-6 Daisy Chain Network Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Figure 3-7 Recommended Mounting Orientation for Network Connector - - - - - - - - - - - - - - - - - - - - - 3–8 Figure 3-8 Options for Completing a Multi-Drop Backbone Layout - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Figure 3-9 Completing a Daisy-Chain Layout - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10 Figure 4-1 Minimum Clearance Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4 Figure 4-2 Removing the Wiring Terminals Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5 Figure 4-3 Dimensions and Knockout Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5 Figure 4-4 Knockout Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6 Figure 4-5 Mounting the XW Solar Charge Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7 Figure 4-6 XW Solar Charge Controller Safety Ground Connector- - - - - - - - - - - - - - - - - - - - - - - - - - 4–8 Figure 4-7 DC Connection Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9 Figure 4-8 Connecting Solar DC Sources in the Power Distribution Panel - - - - - - - - - - - - - - - - - - - - 4–13 Figure 5-1 XW System Control Panel Xanbus Port Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2 Figure 5-2 Inserting the Mounting Plate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4 Figure 5-3 Securing the Mounting Plate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4 Figure 5-4 Connecting the Network Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5 Figure 5-5 Securing the XW System Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5 Figure 5-6 Surface Mounting the XW System Control Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6 Figure 5-7 Connecting the AGS Communications Cable to the XW Series - - - - - - - - - - - - - - - - - - - - 5–7 Figure 5-8 XW Automatic Generator Start External Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9 Figure 5-9 XW Automatic Generator Start Wiring Harness- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–11 Figure 5-10 External On/Off Switch and LED Wiring Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–15 Figure 5-11 XW Automatic Generator Start External Connections - - - - - - - - - - - - - - - - - - - - - - - - - - 5–16 Figure 5-12 Connecting the SCP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–17 Figure 5-13 Verifying Power is Available - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–18 Figure A-1 XW Series AC Overload Capability - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3 Figure A-2 Output Power Versus Ambient Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Figure B-1 Single-Inverter System (Backup only) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–3 Figure B-2 Single-Inverter System Renewable Energy (Solar) - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–4 Figure B-3 Single-Inverter System Renewable Energy (Wind or Hydro) - - - - - - - - - - - - - - - - - - - - - B–5 Figure B-4 Dual-Inverter System Renewable Energy (Solar) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6 Figure B-5 Dual-Inverter System Renewable Energy (Wind or Hydro) - - - - - - - - - - - - - - - - - - - - - - B–7 Figure C-1 DC Grounding for an Inverter only - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C–2 Figure C-2 DC Connections to a Single Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C–3 Figure C-3 Grounding the AC System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C–4 Figure C-4 AC Output Wiring to the Inverter AC Distribution Panel - - - - - - - - - - - - - - - - - - - - - - - - C–5 Figure C-5 Generator Wiring directly to the Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C–6 Figure C-6 Utility Wiring to the Inverter Input- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C–7 Figure C-7 Connecting Wind or Hydro DC Sources - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - C–8

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Xantrex Technology XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60 manual Figures

Contents

XW Power System Page XW Power System Date and Revision Organization PurposeScope Audience Conventions Used Related InformationImportant Safety Instructions FCC Information to the User Explosive Gas PrecautionsLimitations on Use Contents Xanbus Network Installation XW Solar Charge Controller Installation XW System Accessories InstallationAppendix C Alternate System Configurations Appendix a SpecificationsAppendix B Wiring Diagrams Figures Figures Tables Xiv Introduction For this Topic SeeSystem Diagram System OverviewXW Conduit Box System Components and AccessoriesXW Inverter/Charger XW Power Distribution Panel Panel and XW Conduit Box 4Power Distribution Panel and XW Conduit BoxXW Connection Kit for INV2 5XW Connection Kit for INV2XW Solar Charge Controller XW System Control PanelXW Automatic Generator Start Automatic Generator StartPage Inverter/ChargerInstallation Knockout Preparation Pre-InstallationLocation Clearance Requirements MountingStructure Required Fastener Per Bracket Installing the Mounting Plate1Mounting Plate Fastener Recommendations Installing the Mounting Plate Mounting the Inverter 4Mounting the XW Inverter/ChargerMounting the XW Power Distribution Panel and XW Conduit Box 5Installing the XW Conduit BoxWiring the Inverter 6Routing Communications CablesBatteries Battery Bank RequirementsBattery Cable Requirements Torque Values for the XW Series Inverter/Charger 2Recommended Battery Cable Size Versus Length3Battery Cable in conduit to Maximum Breaker/Fuse Size Backfeed Protection Requirements Torque Values for the XW Power Distribution PanelInverter Grounding In-lbsWiring the Inverter to the XW Power Distribution Panel Grounding the DC SystemInstalling the Battery Temperature Sensor To install the Battery Temperature SensorTo connect the XW Power Distribution Panel to the inverter Making DC ConnectionsWiring the Inverter Making AC Connections AC Connections and Communication PortsAccessing the AC Terminal Block and AC Ground Bar 13AC Terminal Block14Grounding the AC System using the Distribution Panel Grounding the AC SystemAC Wiring to the Inverter AC Distribution Panel AC Wiring to the XW Power Distribution PanelInverter/Charger Installation 16Wiring the Inverter to the XW Power Distribution Panel 17Generator Wiring Using a XW Power Distribution Panel AUX Port AUX+12V Voltage Supply11User Connector Terminals and Functions AUX-RPO User Remote Power Off RPOUser Line Wiring AUX Port Terminal AssignmentsBasic Functional Test Single Inverter Applying DC Power to the InverterTo apply DC power to the inverter Confirm All ConnectionsTo disable the inverter Enable the InverterTo enable the inverter AC Voltage Check Confirming Battery Charger OperationTo confirm battery charger operation To perform an AC voltage check23Functional Test for Single Inverter Systems To install multiple inverters Installing Additional InvertersInstallation Steps Parts List for Dual-Inverter Configurations DC Wiring for a Dual-Inverter System24DC Connections to Dual Inverters AC Wiring for a Dual-Inverter System From Main AC Distribution Panel From Generator Disconnect26AC Wiring for Dual-Inverter Systems Parts List for a Triple-Inverter Configuration DC Wiring for a Triple-Inverter System27DC Connections for a Triple-Inverter System AC Wiring for a Triple-Inverter System From Generator DisconnectTo Inverter AC Distribution Panel or Transfer Switch To install the AC Sync and Xanbus cables between inverters Xanbus and AC Sync CableBasic Functional Test Multiple Inverters To perform a functional test on multiple invertersInverter/Charger Installation 32Functional Test for Multiple Inverters Page 1 33Functional Test for Multiple Inverters Page 2 Installation For this TopicXanbus-enabled Devices Xanbus SystemConductor Name 1T568A Standard WiringNetwork Components 2Xanbus Cable and RJ45 Connector Pin Numbers Multi-Drop Backbone Layout Ordering Network ComponentsNetwork Layouts 2Xanbus Network Components and Part NumbersDaisy Chain Layout 5Multi-Drop Backbone LayoutInstallation Tools and Materials Installing the NetworkBefore You Begin the Installation Guidelines for Routing the Xanbus Cables3Minimum and Maximum Cable Length Mounting a Network ConnectorTo mount a network connector Cable Length Minimum MaximumCompleting the Multi-Drop Backbone Layout Installing Xanbus-Enabled DevicesTo install the Xanbus-enabled devices To complete the multi-drop backbone layoutCompleting the Daisy Chain Layout To complete the daisy chain layoutXW Solar Charge Controller Array Size Installing the Charge ControllerPV Array Requirements Array VoltageChoosing a Location MountingMppt Voltage Range 1MPPT Operational WindowMinimum Clearance Requirements Location Minimum ClearanceRemoving the Wiring Terminals Cover Removing Knockouts4Knockout Dimensions Mounting the ControllerXantrex XW Solar Charge Controller Safety Ground Connector GroundingWire Size and Over-current Protection Requirements WiringDC Terminal Connector Locations Battery Circuit PV Circuit4One-Way Wire Distance and Wire Size for a 24 Vdc System 5One-Way Wire Distance and Wire Size for a 48 Vdc SystemTo connect the XW Solar Charge Controller 8Connecting Solar DC Sources in the Power Distribution Panel Commissioning Configuration ScreensCommissioning Units Using a XW System Control Panel To copy the XW Solar Charge Controller setup to another unit XW Solar Charge Controller Installation XWInstallationSystem Accessories XW System Control Panel 1XW System Control Panel Xanbus Port LocationsMaterials and Tools Required Mounting the XW System Control Panel2Inserting the Mounting Plate 4Connecting the Network Cables To surface mount the XW System Control Panel 6Surface Mounting the XW System Control PanelXW Automatic Generator Start Verifying the InstallationPreparing an Installation Materials and Tools RequiredDry Choosing a LocationRouting the Connections Cool SafeInstalling the XW Automatic Generator Start 8XW Automatic Generator Start External ConnectionsTo mount the XW Automatic Generator Start Wiring to the 20-contact ConnectorMounting the Unit 1Circuit LimitationsNumber Function Wire Color Required Wiring Size Based on Length of CableWire Ft m Over 30 ft mConnecting the Generator 4Wiring for Connecting Thermostats Connecting the Thermostats optionalConnecting an External Shutdown optional 5Wiring for Connecting an External ShutdownConnecting an External Manual ON/OFF Switch optional 6Wiring for Connecting an External Manual ON/OFF SwitchConnecting an External ON/OFF LED 975-0239-01-0111XW Automatic Generator Start External Connections 12Connecting the SCP Verifying Power Is Available 13Verifying Power is AvailableSpecifications Model XW6048-120/240-60 XW4548-120/240-60 XW4024-120/240-60 Electrical SpecificationsTable A-1XW Power System Electrical Specifications XW Series Overload Capability Figure A-1 XW Series AC Overload Capability 975-0239-01-01Inverting Efficiency Typical Output Power Versus Ambient TemperatureXW Series Efficiency Table A-2XW Power System Mechanical Specifications Mechanical SpecificationsSell Mode Efficiency Typical Charging Efficiency TypicalAccessories Accessory Part NumberWiring Diagrams For SeePage Single-Inverter System Backup only Wiring Diagrams975-0239-01-01 Wiring DiagramSingle-Inverter System Renewable Energy Solar Single-Inverter System Renewable Energy Wind or Hydro Dual-Inverter System Renewable Energy Solar Figure B-4Dual-Inverter System Renewable Energy SolarDual-Inverter System Renewable Energy Wind or Hydro Wiring Diagram 975-0239-01-01 Configurations DC Grounding for Single-Inverter Systems Figure C-1DC Grounding for an Inverter onlyBattery Connections for Single Inverter Systems Figure C-2DC Connections to a Single InverterAC Grounding for Single-Inverter Systems Figure C-3Grounding the AC SystemAC Output Wiring to the Inverter AC Distribution Panel Generator Wiring to the Inverter Figure C-5Generator Wiring directly to the InverterUtility Wiring to the Inverter Input Figure C-6Utility Wiring to the Inverter InputFigure C-7Connecting Wind or Hydro DC Sources Wind or Hydro DC Sources975-0239-01-01 IX-1 IX-2 975-0239-01-01 Page Xantrex Technology Inc