Wiring

Table 4-4One-Way Wire Distance and Wire Size for a 24 Vdc System

Maximum one-way wire distance for a < 3% voltage drop assuming 60 Adc charging current

For 24 Vdc systems

 

Distance in feet (meters)

 

 

Distance in feet (meters)a

 

 

 

 

Amps

12 AWG

10 AWG

8 AWG

6 AWG

4 AWG

3 AWG

2 AWG

1 AWG

1/0 AWG

 

 

 

 

 

 

 

 

 

 

 

 

10

17.6 (5.36)

28.0 (8.54)

44.4

(13.54)

70.6

(21.52)

112.2 (34.2)

141.8 (43.22)

179.2 (54.62)

225.0 (68.58)

283.4 (86.38)

 

 

 

 

 

 

 

 

 

 

 

 

 

12

14.6 (4.46)

23.2 (7.08)

37.0

(11.28)

58.8

(17.92)

93.4

(18.46)

118.2 (36.02)

149.2 (45.48)

187.4 (57.12)

236.2 (72.00)

 

 

 

 

 

 

 

 

 

 

 

 

 

14

12.6 (3.84)

20.0 (6.10)

31.8

(9.70)

50.4

(15.36)

80.2

(24.44)

101.2 (30.84)

128.0 (39.02)

160.8 (49.02)

202.4 (61.70)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

11.0 (3.36)

17.4 (5.30)

27.8

(8.48)

44.2

(13.48)

70.0

(21.34)

88.6

(27.0)

112.0 (34.14)

140.6 (42.86)

177.2 (54.02)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

9.8 (2.98)

17.6 (4.76)

24.8

(7.56)

39.2

(11.94)

62.4

(19.02)

78.8

(24.02)

99.6

(30.36)

125.0 (38.10)

157.4 (47.98)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

8.8 (2.68)

14.0 (4.26)

22.2

(6.76)

35.2

(10.72)

56.0

(17.06)

70.8

(21.58)

89.6

(27.32)

112.4 (34.26)

141.8 (43.20)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

11.2 (3.42)

17.8

(5.42)

28.2

(8.60)

44.8

(13.66)

56.6

(17.26)

71.6

(21.82)

90.0

(27.44)

113.4 (34.56)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

9.4 (2.86)

14.8

(4.52)

23.6

(7.20)

37.4

(11.4)

47.2

(14.38)

59.8

(18.22)

75.0

(22.86)

94.4 (28.78)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

 

 

12.8

(3.90)

20.2

(6.16)

32.0

(9.76)

40.4

(12.32)

51.2

(15.6)

64.2

(19.56)

81.0 (24.68)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

11.2 (3.42)

17.6

(5.36)

28.0

(8.54)

35.4

(10.78)

44.8

(13.66)

56.2

(17.12)

70.8 (24.58)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

 

 

15.6

(4.76)

25.0

(7.62)

31.4

(9.58)

39.8

(12.14)

50.0

(15.24)

63.0 (19.20)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

 

 

14.2

(4.32)

22.4

(6.82)

28.4

(8.66)

35.8

(10.92)

45.0

(13.72)

56.6 (17.26)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

12.6

(3.84)

18.6

(5.66)

23.6

(7.20)

29.8

(9.08)

37.4

(11.4)

47.2 (14.38)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a.These wire sizes are not approved by UL to be installed in the controller, but may be used external to the controller (using a splicer block) to reduce voltage drop and improve performance.

Table 4-5One-Way Wire Distance and Wire Size for a 48 Vdc System

Maximum one-way wire distance for a < 3% voltage drop assuming 60 Adc charging current

For 48 Vdc systems

 

Distance in feet (meters)

 

Distance in feet (meters)a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amps

12 AWG

10 AWG

8 AWG

6 AWG

4 AWG

3 AWG

2 AWG

1 AWG

1/0 AWG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

70.4 (21.44)

112.0 (34.16)

177.6 (54.16)

282.4 (86.80)

448.8

(136.8)

567.2

(172.88)

716.8

(218.48)

900.0

(274.32)

1133.6 (345.52)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

58.4 (17.84)

92.8 (28.32)

148.0 (45.12)

235.2 (71.68)

373.6

(113.84)

472.8

(144.08)

596.8

(181.92)

749.6

(228.48)

944.8

(288.00)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

50.4 (15.36)

80.0 (24.40)

127.2 (38.8)

201.6 (61.44)

320.8

(97.76)

404.8

(123.36)

512.0

(156.08)

643.2

(196.08)

809.6

(246.80)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

44.0 (13.44)

69.6 (21.20)

111.2 (33.92)

176.8 (53.92)

280.0

(85.36)

354.4

(108.00)

448.0

(136.56)

562.4

(171.44)

708.8

(216.08)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

39.2 (11.92)

70.4 (19.04)

99.2 (30.24)

156.8 (47.76)

249.6

(76.08)

315.2

(96.08)

398.4

(121.44)

500.0

(152.40)

629.6

(191.92)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

35.2 (10.72)

56.0 (17.04)

88.8 (27.04)

140.8 (42.88)

224.0

(68.24)

283.2

(86.32)

358.4

(109.28)

449.6

(137.04)

567.2

(172.80)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

44.8 (13.68)

71.2 (21.68)

112.8 (34.40)

179.2

(54.64)

226.4

(69.04)

286.4

(87.28)

360.0

(109.76)

453.6

(138.24)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

37.6 (11.44)

59.2 (18.08)

94.4 (28.80)

149.6

(45.60)

188.8

(57.52)

239.2

(72.88)

300.0

(91.44)

377.6

(115.12)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

 

 

51.2 (15.60)

80.8 (26.64)

128.0

(39.04)

161.6

(49.28)

204.8

(62.40)

256.8

(78.24)

324.0

(98.72)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

 

44.8 (13.68)

70.4 (21.44)

112.0 (34.16)

141.6

(43.12)

179.2

(54.64)

224.8

(68.48)

283.2

(86.32)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

 

62.4 (19.04)

100.0

(30.48)

125.6

(38.32)

159.2

(48.56)

200.0

(60.96)

252.0

(76.80)

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

 

56.8 (17.28)

89.6 (27.28)

113.6 (34.64)

143.2

(43.68)

180.0

(54.88)

226.4

(69.04)

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

50.4 (15.36)

74.4 (22.64)

94.4 (28.80)

119.2 (36.32)

149.6

(45.60)

188.8

(57.52)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a.These wire sizes are not approved by UL to be installed in the controller, but may be used external to the controller (using a splicer block) to reduce voltage drop and improve performance.

975-0239-01-01

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Image 87
Xantrex Technology XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60 manual