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Portable Generator
Xantrex Technology
XW4024-120/240-60, XW4548-120/240-60, XW6048-120/240-60
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A
Specifications
Appendix A, “Specifications” provide
s the electrical and environmental
specifications for the XW Series.
Contents
Main
Page
Page
Page
About This Guide
Purpose
Scope
Audience
Organization
Conventions Used
Related Information
WARNING
CAUTION
Important Safety Instructions
WARNING
Limitations on Use Explosive Gas Precautions
FCC Information to the User
WARNING: L imitations o n Use
Contents
Important Safety Instructions
1
2
Introduction
3
Xanbus Network Installation
4
XW Solar Charge Controller Installation
5
XW System Accessories Installation
Page
Figures
Page
Tab le s
Page
Page
System Overview
System Diagram
System Components and Accessories
XW Inverter/Charger
XW Conduit Box
XW Power Distribution Panel Panel and XW Conduit Box
System Components and Accessories
975-0239-01-01 15
XW Connection Kit for INV2
Figure 1-5
XW Connection Kit for INV2
XW Solar Charge Controller
XW System Control Panel
XW Automatic Generator Start
Page
2
Installation
Pre-Installation
Location
Knockout Preparation
WARNING: Personal Injury
WARNING: Explosion and Corrosion Hazard
Clearance Requirements
Mounting
Step 1: Installing the Mounting Plate
Step 1: Installing the Mounting Plate
975-0239-01-01 25
Figure 2-3
Mounting the Bracket for the XW Inverter/Charger or Distribution Panel
1
2 3 4 5
Step 2: Mounting the Inverter
Step 3: Mounting the XW Power Distribution Panel and XW Conduit Box
975-0239-01-01 27
Step 3: Mounting the XW Power Distribution Panel and XW Conduit Box
Figure 2-5
Installing the XW Conduit Box
A B
Step 4: Wiring the Inverter
Batteries
Battery Bank Requirements
Battery Cable Requirements
WARNING: F ire Hazard
Torque Values for the XW Series Inverter/Charger
Torque Values for the XW Power Distribution Panel
Inverter Grounding Backfeed Protection Requirements
Wiring the Inverter to the XW Power Distribution Panel
Grounding the DC System
Installing the Battery Temperature Sensor
Making DC Connections
CAUTION: Reverse Polarity Damage
Figure 2-11
DC Connections to a Single Inverter Using a XW Power Distribution Panel
Making AC Connections
CAUTION:
AC Connections and Communication Ports
Damage to the Inverter
Step 4: Wiring the Inverter
Accessing the AC Terminal Block and AC Ground Bar
Figure 2-13
AC Terminal Block
Grounding the AC System
Important:
AC Wiring to the Inverter AC Distribution Panel
AC Wiring to the XW Power Distribution Panel
CAUTION: Damage to the Inverter
Page
Page
Generator Wiring to the XW Inverter/Charger using a XW Power Distribution Panel
AUX Port
AUX+12V Voltage Supply
AUX-RPO: User Remote Power Off (RPO)
User Line Wiring
AUX Port Terminal Assignments
Basic Functional Test - Single Inverter
Confirm All Connections
Applying DC Power to the Inverter
CAUTION: Reverse Polarity Damage
Enable the Inverter
AC Voltage Check
Confirming Battery Charger Operation
Important:
Page
Step 5: Installing Additional Inverters
Installation Steps
Parts List for Dual-Inverter Configurations
Converting a Single-Inverter Power Distribution Panel to a Dual-Inverter Power Distribution Panel
DC Wiring for a Dual-Inverter System
Page
AC Wiring for a Dual-Inverter System
Page
Parts List for a Triple-Inverter Configuration
Converting a Single-Inverter Power Distribution Panel to a Triple-Inverter Power Distribution Panel
DC Wiring for a Triple-Inverter System
Page
AC Wiring for a Triple-Inverter System
Step 5: Installing Additional Inverters
Figure 2-29
975-0239-01-01 237
Triple-Inverter AC Breaker Arrangement and Wiring Enlargement with a Single AC Input Source
Figure 2-30
Wiring an External Bypass Switch for a Triple-Inverter Configuration
Xanbus and AC Sync Cable
Basic Functional Test - Multiple Inverters
Page
Page
Page
3
Xanbus-enabled Devices
The Xanbus System
Network Components
Important:
Page
Ordering Network Components
Network Layouts
Multi-Drop Backbone Layout
Daisy Chain Layout
Installing the Network
Before You Begin the Installation
Installation Tools and Materials
Guidelines for Routing the Xanbus Cables
Mounting a Network Connector
Installing Xanbus-Enabled Devices
Completing the Multi-Drop Backbone Layout
Completing the Daisy Chain Layout
CAUTION: Unpredictable device behavior
4
Installing the Charge Controller
PV Array Requirements
Array Size
Array Voltage
Array Current
Mounting
Choosing a Location
WARNING: Explosion/Corrosion Hazard
Removing the Wiring Terminals Cover
Removing Knockouts
Mounting the Controller
xantrex
Grounding
xantrex
WARNING: Fire Hazard
Wiring
DC Terminal Connector Locations
++
--
Wire Size and Over-current Protection Requirements
WARNING: Equipment damage
Wiring
Table 4-4
975-0239-01-01 411
One-Way Wire Distance and Wire Size for a 24 Vdc System
Table 4-5
One-Way Wire Distance and Wire Size for a 48 Vdc System
Connecting the XW Solar Charge Controller to the Distribution Panel
Page
Commissioning
Configuration Screens
Commissioning Units Using a XW System Control Panel
Page
Note:
Page
The XW System Control Panel
Materials and Tools Required
Choosing a Location
Mounting the XW System Control Panel
WARNING: Explosion hazard
Page
Page
Page
Verifying the Installation
The XW Automatic Generator Start
Preparing an Installation
Materials and Tools Required
Choosing a Location
Routing the Connections
WARNING: Explosion Hazard
WARNING: Shock and Energy Hazards
Installing the XW Automatic Generator Start
Mounting the Unit
Wiring to the 20-contact Connector
CAUTION: Shock Hazard
WARNING: Fire, Shock, and Energy Hazards
Page
Connecting the Generator
Connecting the Thermostats (optional)
Connecting an External Shutdown (optional)
Important:
Connecting an External Manual ON/OFF Switch (optional)
Page
Connecting the Wiring Harness to the XW Automatic Generator Start
Connecting the XW Automatic Generator Start to the Xanbus Network
CAUTION:
Equipment Damage
Verifying Power Is Available
Page
Electrical Specifications
Table A-1
XW Power System Electrical Specifications
XW Series Overload Capability
Specifications
A4 975-0239-01-01
Output Power Versus Ambient Temperature
Output Power Versus Ambient Temperature
Figure A-2
Inverting Efficiency (Typical)
XW Series Efficiency
Mechanical Specifications
XW Power System Mechanical Specifications
Accessories
Table A-2
XW Power System Mechanical Specifications
B
Page
Page
Page
Page
Page
Page
Page
Page
DC Grounding for Single-Inverter Systems
Battery Connections for Single Inverter Systems
Page
Page
Generator Wiring to the Inverter
Utility Wiring to the Inverter Input
Page
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