Graco 332305B important safety instructions Contents

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Contents

Part / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 3

2 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

8 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

12 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 4

16 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Understanding the Model Number . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 9

Choosing an Installation Location . . . . . . . . . . . 10

System Configuration and Wiring . . . . . . . . . . . 11

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Connecting to Auxiliary Fittings . . . . . . . . . . . . . 23

Setting Pump Outlet Volume . . . . . . . . . . . . . . . 24

Loading Grease . . . . . . . . . . . . . . . . . . . . . . . . 24

Filling Oil Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Quick Setup Guide . . . . . . . . . . . . . . . . . . . . . . . . 27

Max Model Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Control Panel Overview . . . . . . . . . . . . . . . . . . 28

Programming the Max Model . . . . . . . . . . . . . . 29

Pump OFF / REST Setup . . . . . . . . . . . . . . . . . 34

DMSModels Only . . . . . . . . . . . . . . . . . . . . . 37

Operation / Data Log . . . . . . . . . . . . . . . . . . . . . . . 39

System Event Log . . . . . . . . . . . . . . . . . . . . . . . 39

Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Functional Summary . . . . . . . . . . . . . . . . . . . . . 42

Technical Summary . . . . . . . . . . . . . . . . . . . . . 44

Advanced Programming . . . . . . . . . . . . . . . . . . . . 45

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Time Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Fault / Warning Scenarios . . . . . . . . . . . . . . . . . 57

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Parts - 2 Liter Models . . . . . . . . . . . . . . . . . . . . . . 65

Parts - 4 Liter and Larger Models . . . . . . . . . . . . . 66

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Mounting Pattern . . . . . . . . . . . . . . . . . . . . . . . . 74

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 76

Graco Information . . . . . . . . . . . . . . . . . . . . . . . 76

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332305B

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Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Part Model Numbers Part / Model NumbersLiter Models G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Component Identification InstallationGrounding KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardFuses System Configuration and WiringRecommendations for Using Pump in Harsh Environments Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay Response571032 Wiring and Installation DiagramsKits 571030 Connector on Cable Power DIN AC 15 foot Part No U790Connector on Housing Example Wiring DiagramConnector on Cable Power DIN DC 15 foot Part No U790Connector on Housing Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Pressure Relief SetupConnecting to Auxiliary Fittings Pressure Relief ValvesLoading Grease Setting Pump Outlet VolumeOutput Volume / Minute No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGEntering a PIN Code to Access Setup Mode Powering Units With ControllersEntering Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationInput Not Used Pressure Control P1, P2, P3 SetupBackup Time Programming on Time Programming Backup TimeOn Time Machine Count Pump OFF / Rest SetupBackup Time Setup OFF Time Programming OFF TimePrelube Prelube DelaySetting Prelube DMS Models Only Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump Downloading DataViewing the Unit DMS ID Number Sample System Event Log Operation / Data LogSystem Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINA1 Setting Up PIN Code Entering Advanced SetupSelecting Advanced Setup Options Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeTo set Vent Valve Time Alarm RetryTo set the Alarm Retry Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlPressure Control Lubrication Mode Pump on ControlsCycle Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimeVenting Prelube / Prelube DelayAdditional Controls Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultRent Warn SystemMotor Cur IngTure Warning USB ErrorTempera Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information