Graco 332305B important safety instructions Electric Shock Hazard

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Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

•Connect only to grounded power source.

•All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

•Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

•Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

•Make sure all equipment is rated and approved for the environment in which you are using it.

•Use equipment only for its intended purpose. Call your distributor for information.

•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

•Do not kink or over bend hoses or use hoses to pull equipment.

•Keep children and animals away from work area.

•Comply with all applicable safety regulations.

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332305B

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Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Part / Model Numbers Liter ModelsPart Model Numbers G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Component Identification InstallationGrounding KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardFuses System Configuration and WiringRecommendations for Using Pump in Harsh Environments Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay ResponseWiring and Installation Diagrams Kits 571030571032 Connector on Cable Power DIN AC 15 foot Part No U790Connector on Housing Example Wiring DiagramConnector on Cable Power DIN DC 15 foot Part No U790Connector on Housing Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Pressure Relief SetupConnecting to Auxiliary Fittings Pressure Relief ValvesLoading Grease Setting Pump Outlet VolumeOutput Volume / Minute No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGEntering a PIN Code to Access Setup Mode Powering Units With ControllersEntering Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationPressure Control P1, P2, P3 Setup Backup TimeInput Not Used Programming Backup Time On TimeProgramming on Time Pump OFF / Rest Setup Backup Time SetupMachine Count OFF Time Programming OFF TimePrelube Delay Setting PrelubePrelube DMS Models Only Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump Downloading DataViewing the Unit DMS ID Number Operation / Data Log System Event LogSample System Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINA1 Setting Up PIN Code Entering Advanced SetupSelecting Advanced Setup Options Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeAlarm Retry To set the Alarm RetryTo set Vent Valve Time Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlLubrication Mode Pump on Controls Cycle ControlPressure Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimePrelube / Prelube Delay Additional ControlsVenting Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultRent Warn SystemMotor Cur IngUSB Error TemperaTure Warning Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information