Graco 332305B important safety instructions Installation, Grounding, Component Identification, Key

Page 8

Installation

Installation

Grounding

The equipment must be grounded. Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown. This product is equipped with a cord having an equipment grounding conductor. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

Component Identification

N

Oil Models

 

 

 

 

 

DMSTM Models

C

 

P

 

 

I

 

 

K

96GXXX

G3-G-24NC-2L0A00-L0C00000

L

A

M

Grease Models

Grease Models with Follower

Plate

E

D

H

F

J

B

FIG. 2:

Key:

AReservoir

BAdjustable Pump Element (1 included. Can accommodate 3 total)

CPressure Relief Valve (Not included / required for each outlet - Available from Graco. See Parts, page 71.)

DZerk Inlet Fill Fitting (1 included / grease models only)

EPump Outlet Plug (2 included)

FVolume Control Spacers (2 included. More spacers = less output volume per stroke) (also see FIG. 15, page 24)

GFuse (DC models only - Not included, not shown. Available from Graco. See Parts, page 71.)

HControl Panel

IPower / Sensor Panel (both sides; only one side shown)

JPart Number / Model Number example only shown, (see pages 5, Understanding the Model Number, for details)

KPower Cord (DIN shown)

LFollower Plate (grease models only / not available on all grease models)

MVent Hole for Follower Plate (grease models only / not available on all grease models)

NFill cap (oil models only)

P USB Port (DMSModels only)

8

332305B

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Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Part Model Numbers Part / Model NumbersLiter Models G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Installation GroundingComponent Identification KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardSystem Configuration and Wiring Recommendations for Using Pump in Harsh EnvironmentsFuses Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay Response571032 Wiring and Installation DiagramsKits 571030 Power DIN AC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower DIN DC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Setup Connecting to Auxiliary FittingsPressure Relief Pressure Relief ValvesSetting Pump Outlet Volume Output Volume / MinuteLoading Grease No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGPowering Units With Controllers Entering Setup ModeEntering a PIN Code to Access Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationInput Not Used Pressure Control P1, P2, P3 SetupBackup Time Programming on Time Programming Backup TimeOn Time Machine Count Pump OFF / Rest SetupBackup Time Setup OFF Time Programming OFF TimePrelube Prelube DelaySetting Prelube Storing Pump Program Settings to the Flash Drive Uploading Pump Program Settings to the PumpDMS Models Only Downloading DataViewing the Unit DMS ID Number Sample System Event Log Operation / Data LogSystem Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINEntering Advanced Setup Selecting Advanced Setup OptionsA1 Setting Up PIN Code Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeTo set Vent Valve Time Alarm RetryTo set the Alarm Retry Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlPressure Control Lubrication Mode Pump on ControlsCycle Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimeVenting Prelube / Prelube DelayAdditional Controls Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultSystem Motor CurRent Warn IngTure Warning USB ErrorTempera Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information