Graco 332305B Choosing an Installation Location, Automatic System Activation Hazard

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Installation

Choosing an Installation Location

AUTOMATIC SYSTEM ACTIVATION HAZARD

Unexpected activation of the system could result in serious injury, including skin injection and amputation.

This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function. Before you install or remove the lubrication pump from the system, disconnect and isolate all power supplies and relieve all pressure.

•Select a location that will adequately support the weight of the G3 Pump and lubricant, as well as all plumbing and electrical connections.

•Refer to the two mounting hole layouts provided in the Mounting Pattern section of this manual, page 74.

NOTE: The two mounting hole layouts provided in the Technical Data section show the only cor- rect installation patterns to use for mounting the G3. No other installation configurations should be used.

•Use designated mounting holes and provided configurations only.

•Always mount the G3 oil models upright.

•If the G3 grease model is going to be operated in a tilted or inverted position for any period of time, you must use a model that includes a fol- lower plate, otherwise the G3 must be mounted upright. Refer to your model number to confirm if a follower plate was installed on your pump.

See page 5, Understanding the Model Number to identify this character in your model number.

•Use the three fasteners (included) to secure the G3 to the mounting surface.

•Some installations may require an additional reservoir support bracket. Consult your Graco distributor for assistance with this installation.

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332305B

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Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Liter Models Part / Model NumbersPart Model Numbers G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Component Identification InstallationGrounding KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardFuses System Configuration and WiringRecommendations for Using Pump in Harsh Environments Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay ResponseKits 571030 Wiring and Installation Diagrams571032 Connector on Cable Power DIN AC 15 foot Part No U790Connector on Housing Example Wiring DiagramConnector on Cable Power DIN DC 15 foot Part No U790Connector on Housing Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Pressure Relief SetupConnecting to Auxiliary Fittings Pressure Relief ValvesLoading Grease Setting Pump Outlet VolumeOutput Volume / Minute No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGEntering a PIN Code to Access Setup Mode Powering Units With ControllersEntering Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationBackup Time Pressure Control P1, P2, P3 SetupInput Not Used On Time Programming Backup TimeProgramming on Time Backup Time Setup Pump OFF / Rest SetupMachine Count OFF Time Programming OFF TimeSetting Prelube Prelube DelayPrelube DMS Models Only Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump Downloading DataViewing the Unit DMS ID Number System Event Log Operation / Data LogSample System Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINA1 Setting Up PIN Code Entering Advanced SetupSelecting Advanced Setup Options Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeTo set the Alarm Retry Alarm RetryTo set Vent Valve Time Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlCycle Control Lubrication Mode Pump on ControlsPressure Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimeAdditional Controls Prelube / Prelube DelayVenting Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultRent Warn SystemMotor Cur IngTempera USB ErrorTure Warning Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information