Graco 332305B important safety instructions Installation and Repair Kits

Page 71

Parts

Pressure Relief Valves

Important Information regarding Pressure Relief Valve 16C807.

Pressure Relief Valve 16C807 can only be used on the G3 Pump. It is not intended for use with any other products.

The pressure relief valve uses a

a

b

pressure adjustment screw (a) to

 

 

 

set the pressure release point. It

 

 

is not intended as a way to

 

 

relieve pressure during normal

 

 

operation, but as a protective

 

 

measure in the event there is an

 

 

unintended pressure increase in

 

 

the system. Do not use this pres-

 

 

sure relief valve a means of

 

ti15644

relieving pressure in day-to-day,

 

 

 

normal cycle operation.

a = adjustment screw

 

The pressure adjustment screw

b = locking nut

 

 

 

will require periodic adjustments.

 

 

Whenever the valve is set/adjusted (after the set point is found) it is important to ensure that the valve is not bot- tomed out and there is at least 1/2 turn of adjustment remaining. This is determined by turning the screw (a) 1/2 turn and then back turning it out again.

NOTE: Turning adjustment screw (a) clockwise increases pressure.

Part

Description

Qty

 

 

 

 

VALVE, pressure relief, 500-3500 psi (3.44

 

16C807

MPa, 34.4 bar - 24.1 MPa, 241 bar), Set

1

pressure 3000 psi + 10% (20.68 MPa, 206.8

 

bar + 10%) Included in Kit 571028

 

563156

VALVE, pressure relief, 750 psi (5.17 MPa,

1

51.71 bar)

 

 

 

 

 

563157

VALVE, pressure relief, 1000 psi (6.89 MPa,

1

68.95 bar)

 

 

563158

VALVE, pressure relief, 1500 psi (10.34 MPa,

1

103.42 bar)

 

 

563159

VALVE, pressure relief, 2000 psi (13.78 MPa,

1

137.89 bar)

 

 

 

 

 

563160

VALVE, pressure relief, 2500 psi (17.23 MPa,

1

172.36 bar)

 

 

563161

VALVE, pressure relief, 3000 psi (20.68 MPa,

1

206.84 bar)

 

 

563190

VALVE, pressure relief, 5500 psi (37.92 MPa,

1

379.21 bar)

 

 

 

 

 

Fuses

Part

Description

Qty

 

 

 

571039

FUSE, 12 volt DC

1

 

 

 

571040

FUSE, 24 volt DC

1

 

 

 

Installation and Repair Kits

 

 

Manual

Kit No.

Description

Number

 

 

 

571026

KIT, output union, 3 pump

3A0523

571063

KIT, output union, 2 pump

 

571028

KIT, return to reservoir NPT, includes pres-

 

sure relief valve 16C807

3A0525

 

 

571071

KIT, return to reservoir BSPP, includes pres-

 

sure relief valve 16C807

 

571030

KIT, remote manual run, 12 volt DC

 

571031

KIT, remote manual run, 24 volt DC

 

 

 

 

571032

KIT, remote manual run, 12 volt DC, with

3A0528

cable

 

571033

KIT, remote manual run, 24 volt DC with

 

 

cable

 

571036

KIT, cover with “G” label

NA

 

 

 

571041

KIT, pump element, includes Ref 17, 18, 33

3A0533

571042

KIT, repair, 2 liter reservoir, includes Ref 13,

 

 

36, 40

3A0534

571069

KIT, repair, 2 liter reservoir, for models with

 

follower plate, includes Ref 13, 36, 40

 

 

 

 

 

KIT, replacement, paddle, 2 liter, for models

 

571044

without follower plate, includes Ref 13, 16,

 

 

35, 57

 

 

KIT, replacement, paddle, 2 liter, for models

 

571045

with follower plate, includes Ref 13, 16,

 

 

35,40a, 42, 57

3A0535

 

KIT, replacement, paddle, 4-16 liter, for

 

 

571046

models without follower plate, includes Ref

 

 

13, 16, 35, 57

 

 

 

 

 

KIT, replacement, paddle, 4 liter, for models

 

571047

with follower plate, includes Ref 13, 16, 35,

 

 

57

 

571058

KIT, output adapter, NPT

3A0522

571070

KIT, output, adapter, BSPP

 

 

 

 

571060

KIT, fill, zerk, leakproof

NA

571179

KIT, repair, reservoir oil, 2 liter models,

 

 

includes Ref 13, 36, 40b

 

571182

KIT, repair, reservoir, oil 4 liter models,

3A0534

includes Ref 13, 36, 40b

 

 

 

571183

KIT, repair, reservoir, grease, 4 liter models,

 

 

includes Ref 13, 36, 40b

 

332305B

71

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Contents G3 Max Automatic Lubrication Pump Important Safety InstructionsContents Part Model Numbers Part / Model NumbersLiter Models G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Key InstallationGrounding Component IdentificationDivider Installations Injector Installations Typical InstallationAutomatic System Activation Hazard Choosing an Installation LocationInput Voltage Fuse Value Graco Kit No System Configuration and WiringRecommendations for Using Pump in Harsh Environments FusesAlarm Relay Response Alarm Output and Remote Illumination Response571032 Wiring and Installation DiagramsKits 571030 Example Wiring Diagram Power DIN AC 15 foot Part No U790Connector on Housing Connector on CableExample Wiring Diagram Power DIN DC 15 foot Part No U790Connector on Housing Connector on CablePower CPC DC -15 foot Part No Manual Orange Power CPC DC 5 WireInputs M12 Dry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wireVent Valve Outputs Alarm Outputs Part No Field Wireable Pin Out M12 Wire Colors Part No Cable Pin Out M12 Wire ColorsInstallation Pressure Relief Valves SetupConnecting to Auxiliary Fittings Pressure ReliefNo. Spacers Cubic inches Cubic cm Setting Pump Outlet VolumeOutput Volume / Minute Loading GreaseChanging Greases Models without a follower platePriming Filling Oil UnitQuick Setup Guide Control Panel Overview FIG Max Model SetupProgramming the Max Model Powering Units With ControllersEntering Setup Mode Entering a PIN Code to Access Setup ModeEnter the Year Setting the Real Time ClockProgramming on Duration Cycle C1, C2, C3 SetupInput Not Used Pressure Control P1, P2, P3 SetupBackup Time Programming on Time Programming Backup TimeOn Time Machine Count Pump OFF / Rest SetupBackup Time Setup Programming OFF Time OFF TimePrelube Prelube DelaySetting Prelube Downloading Data Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump DMS Models OnlyViewing the Unit DMS ID Number Sample System Event Log Operation / Data LogSystem Event Log Sample Error Log Error LogCommon Error Log entries are listed below Sample Functional Summary Functional SummaryCommon Functional Summary Data entries are listed below Sample Technical Summary Technical SummaryPIN Advanced ProgrammingEntering a PIN Code for the First Time Entering Advanced SetupSelecting Advanced Setup Options A1 Setting Up PIN CodeA3 Vent Valve Time A2 Low Level Alarm TimeTo set Vent Valve Time Alarm RetryTo set the Alarm Retry Active Alarm On OFF MM SS HH MM Constant Alarm Output on FaultTime Control Run ModePressure Control Lubrication Mode Pump on ControlsCycle Control Rest Mode Pump OFF Controls Backup TimeOFF Time Machine CountVenting Prelube / Prelube DelayAdditional Controls Manual Run Cycle Fault / Warning Scenarios AlarmsCycle Pressure Low Level FaultMachine Count Fault Cycle Pressure FaultIng SystemMotor Cur Rent WarnTure Warning USB ErrorTempera Problem Cause Solution TroubleshootingProblem Cause Solution Frequency Component Required Maintenance MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Part Description Qty PartsPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Is not intended as a way to Relieve pressure during normal Installation and Repair KitsTechnical Data Model Height Width Depth Inches DimensionsOption Mounting Pattern332305B Graco Information Graco Standard Warranty
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