Graco 332305B important safety instructions Troubleshooting, Problem Cause Solution

Page 62

Troubleshooting

Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

Unit does not power on

Incorrect/loose wiring

Refer to Installation instructions,

 

page 8.

 

 

 

 

 

 

Tripped external fuse due to internal

Contact Graco Customer Service.

 

component failure

 

 

 

 

 

Unit does not power on (DC models

Tripped external fuse due to pumping

Replace lubricant with pumpable

non-cold weather lubricant in cold

lubricant, rated for environmental

only)

weather -13°F (-25°C)

conditions and application.

 

 

 

Replace fuse.

Unit does not power on (AC models

Tripped internal power supply fuse

Contact Graco Customer Service.

only)

due to power supply failure

 

 

Maximum duty cycle is 33% (2 min-

Adhere to allowable duty cycle. Con-

Can’t set desired ON/OFF times

utes OFF for each minute ON)

tact Graco Customer Support if other

 

duty cycles are required for applica-

 

 

 

 

tion.

 

Time entered was misinterpreted as

Verify the unit was programmed as

Unit is not operating based on the

MM:SS instead of HH:MM (or visa

intended, referencing programming

versa)

instructions. Note the dot designation

time that was programmed

 

for hours, minutes, seconds on the

 

 

 

 

top row of the display.

 

Reservoir retaining tabs are cracked

Replace reservoir.

 

or broken

 

Lubricant leaks past seal located on

Reservoir is being pressurized during

Ensure vent hole is not plugged.

filling

 

the bottom of the reservoir

If problem persists, contact Graco

 

 

 

 

 

Customer Service or your local

 

 

Graco distributor for assistance.

 

 

 

Unit not pumping during ON cycle,

Failed motor

Replace unit.

but controller lights and functions

 

 

 

 

 

 

Air is trapped in the reservoir

Add grease following Loading

Follower plate is not going down

between the follower plate and lubri-

Grease instructions, page 24. Ensure

 

cant

air is purged.

 

 

 

Pump takes several minutes before it

Pumping non-cold weather lubricant

Add 1 stroke adjust spacer and

begins pumping at the highest pump

in cold weather -13°F (-25°C)

adjust lube cycle time to accommo-

volume setting (no stroke adjust

 

date the difference in pump volume

spacers installed)

 

per stroke.

 

 

 

 

Tripped internal, resettable fuse due

Verify sensor and manual run inputs

Dim display, unit is not operating

to internal component failure or sen-

have not created a short circuit condi-

 

sor short circuit condition

tion. Cycle power.

 

 

 

Unit indicates a cycle or pressure

The ON Time was not entered cor-

Refer to programming ON Time,

alarm before the lubrication cycle

rectly

pages 31 and 52.

could complete

 

 

 

 

 

62

332305B

Image 62
Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Part Model Numbers Part / Model NumbersLiter Models G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Component Identification InstallationGrounding KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardFuses System Configuration and WiringRecommendations for Using Pump in Harsh Environments Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay Response571032 Wiring and Installation DiagramsKits 571030 Connector on Cable Power DIN AC 15 foot Part No U790Connector on Housing Example Wiring DiagramConnector on Cable Power DIN DC 15 foot Part No U790Connector on Housing Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Pressure Relief SetupConnecting to Auxiliary Fittings Pressure Relief ValvesLoading Grease Setting Pump Outlet VolumeOutput Volume / Minute No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGEntering a PIN Code to Access Setup Mode Powering Units With ControllersEntering Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationInput Not Used Pressure Control P1, P2, P3 SetupBackup Time Programming on Time Programming Backup TimeOn Time Machine Count Pump OFF / Rest SetupBackup Time Setup OFF Time Programming OFF TimePrelube Prelube DelaySetting Prelube DMS Models Only Storing Pump Program Settings to the Flash DriveUploading Pump Program Settings to the Pump Downloading DataViewing the Unit DMS ID Number Sample System Event Log Operation / Data LogSystem Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINA1 Setting Up PIN Code Entering Advanced SetupSelecting Advanced Setup Options Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeTo set Vent Valve Time Alarm RetryTo set the Alarm Retry Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlPressure Control Lubrication Mode Pump on ControlsCycle Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimeVenting Prelube / Prelube DelayAdditional Controls Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultRent Warn SystemMotor Cur IngTure Warning USB ErrorTempera Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information