Graco 332305B Setting Pump Outlet Volume, Loading Grease, Output Volume / Minute

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Setup

Setting Pump Outlet Volume

NOTE:

Before making any adjustments to pump volume, Relieve Pressure following procedure on page 23.

Only use Graco supplied spacers to control output volume.

It may be necessary to repeat this outlet volume setup procedure after the pump is operating to re-adjust the volume of dispensed fluids.

1.Use a wrench to turn pump element counter-clock- wise to loosen. Do not remove entire pump element. Only back pump element out enough to allow spacer to be slid on or off.

2.If needed, remove or insert spacers to achieve required pump output volume. A tool may be needed to facilitate removal.

Pump volume control is set using either no (0) spac- ers, 1 or 2 spacers (FIG. 15).

Do not use more than 2 spacers to adjust output vol- ume.

 

Output Volume / Minute

 

 

 

No. Spacers

cubic inches

cubic cm

 

 

 

2

0.12

2

 

 

 

1

0.18

3

 

 

 

0

0.25

4

 

 

 

NOTE:

The amount of dispensed volume can vary depend- ing on external conditions such as lubricant tem- perature and back pressure from downstream connections.

Use of these volume adjustment in conjunction with setting the ON time of the pump will allow for control of the output volume.

Use these volume adjustments as a starting point and adjust as necessary to ensure desired lubrica- tion dispense.

3.Tighten pump element fitting. Torque fitting to 50 in. lbs (5.6 N•m).

FIG. 15

Loading Grease

To ensure optimal performance from the G3:

Only use NLGI #000 - #2 greases appropriate for your application, automatic dispensing, and the equipment’s operating temperature. Consult with machine and lube manufacturer for details.

The reservoir can be filled using a hand operated pump, pneumatic pump or electric transfer pump.

Do not overfill (FIG. 17).

Do not operate G3 without reservoir attached.

NOTICE

Always clean fitting (D) with a clean dry cloth prior to filling reservoir. Dirt and/or debris can damage pump and/or lubrication system.

Care must be used when filling the reservoir using a pneumatic or electric transfer pump to not pressurize and break the reservoir.

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332305B

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Contents Important Safety Instructions G3 Max Automatic Lubrication PumpContents Part / Model Numbers Liter ModelsPart Model Numbers G3-G-ACMX-8L0L00-1DMVA2R3 Understanding the Model Number Electric Shock Hazard Skin Injection Hazard Installation GroundingComponent Identification KeyTypical Installation Divider Installations Injector InstallationsChoosing an Installation Location Automatic System Activation HazardSystem Configuration and Wiring Recommendations for Using Pump in Harsh EnvironmentsFuses Input Voltage Fuse Value Graco Kit NoAlarm Output and Remote Illumination Response Alarm Relay ResponseWiring and Installation Diagrams Kits 571030571032 Power DIN AC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower DIN DC 15 foot Part No U790 Connector on HousingConnector on Cable Example Wiring DiagramPower CPC DC -15 foot Part No Power CPC DC 5 Wire Manual OrangeDry Contacts Sink NPN 2 or 3 wire Source PNP 2 or 3 wire Inputs M12Vent Valve Outputs Alarm Outputs Part No Cable Pin Out M12 Wire Colors Part No Field Wireable Pin Out M12 Wire ColorsInstallation Setup Connecting to Auxiliary FittingsPressure Relief Pressure Relief ValvesSetting Pump Outlet Volume Output Volume / MinuteLoading Grease No. Spacers Cubic inches Cubic cmModels without a follower plate Changing GreasesFilling Oil Unit PrimingQuick Setup Guide Max Model Setup Control Panel Overview FIGPowering Units With Controllers Entering Setup ModeEntering a PIN Code to Access Setup Mode Programming the Max ModelSetting the Real Time Clock Enter the YearCycle C1, C2, C3 Setup Programming on DurationPressure Control P1, P2, P3 Setup Backup TimeInput Not Used Programming Backup Time On TimeProgramming on Time Pump OFF / Rest Setup Backup Time SetupMachine Count OFF Time Programming OFF TimePrelube Delay Setting PrelubePrelube Storing Pump Program Settings to the Flash Drive Uploading Pump Program Settings to the PumpDMS Models Only Downloading DataViewing the Unit DMS ID Number Operation / Data Log System Event LogSample System Event Log Error Log Sample Error LogCommon Error Log entries are listed below Functional Summary Sample Functional SummaryCommon Functional Summary Data entries are listed below Technical Summary Sample Technical SummaryAdvanced Programming PINEntering Advanced Setup Selecting Advanced Setup OptionsA1 Setting Up PIN Code Entering a PIN Code for the First TimeA2 Low Level Alarm Time A3 Vent Valve TimeAlarm Retry To set the Alarm RetryTo set Vent Valve Time Active Alarm Constant Alarm Output on Fault On OFF MM SS HH MMRun Mode Time ControlLubrication Mode Pump on Controls Cycle ControlPressure Control Backup Time Rest Mode Pump OFF ControlsMachine Count OFF TimePrelube / Prelube Delay Additional ControlsVenting Manual Run Cycle Alarms Fault / Warning ScenariosLow Level Fault Cycle PressureCycle Pressure Fault Machine Count FaultSystem Motor CurRent Warn IngUSB Error TemperaTure Warning Troubleshooting Problem Cause SolutionProblem Cause Solution Maintenance Frequency Component Required MaintenanceParts 2 Liter Models Parts 4 Liter and Larger Models Parts Part Description QtyPart Description Qty Part Description Qty 96G124, 96G175, 96G176, 96G186 96G188 Installation and Repair Kits Is not intended as a way to Relieve pressure during normalTechnical Data Dimensions Model Height Width Depth InchesMounting Pattern Option332305B Graco Standard Warranty Graco Information